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Click here or scroll down to respond to this candidateResume ForCandidate's Name
Street Address Somerset Ln.Anniston, Al. Street Address
PHONE NUMBER AVAILABLEEMAIL AVAILABLEObjective: I Would Like To Challenge Myself In A New Environment Learning A New Product And Different Manufacturing Characteristics. To Further Use And Share My 38+ Years Of Experience In The Manufacturing Business To Help Others Improve Their Business Model Where Possible.PROFESSIONAL EXPERIENCE:Oct. 2023-PresentGeorgia QuickStart Training CoordinatorDeveloped 19-Hyundai Paint Training ModulesDeveloped 13-Hyundai Stamping ModulesConducted 200 Hyundai Paint Classes (To Date)Conducted 60 Hyundai Stamping Classes (To Date)Conducted 6 DAS Assembly ClassesSupported Hyundai Paint & Stamping Mgt. With Acquiring Process Related ToolsAug. 2023-Oct.2023Paint ConsultantSupport Industry w/Improving Pass Rates Thru:Precise Defect IdentificationImproving Business PracticesImplementing New TechnologiesImprove Quality Stabilization By Implementing:P-FMEAsPQCTsImproving The Clarity Of SOPsProcess Work Balance Thru MOST Time AnalysisProcess Ergonomic Body Posturing AnalysisApplying Past Problem History Analysis & Effective C/MsTrain Others In:Problem Solving/Decision MakingAnalytical TroubleshootingEffective CommunicationJuly 2021- Jan 2023 (Retired #2):Paint Engineer- Legacy Cabinets LLC. (Eastaboga, Al)Bonding & Grounding Of 25 Paint Booths & 3 Paint Kitchens (4 Paint Rooms) And Paint Mix And Development RoomIdentifying Paint Application Systems That Are Obsolete Or n/Function To Design And ReplaceCoordinating Master Panels For Color Quality ConfirmationCoordinate Fluorescent Light Change Over To LED In Task BoothsImplement New Booth FiltrationConduct Weekly Oven ProfilesConduct Monthly UV Readings Of UV Paint Curing SystemsRe-Plumbing Of Paint Booths To Improve Operator ProcessDeep Dive Daily Safety/Quality/Delivery Items With PSDM And Implement Hard C/Ms Using PDCADaily Manometer And Anemometer Readings Of Paint Booths To Assure Effective Air FlowImplement More Effective Surface Treatment By Installing Air Curtains With Specific Nozzles. Saving Company >$100,000/yr.Develop Poke Yokes To Better Determine Drilling DepthsCoordinate Fixture Cleaning LogisticsStarted P-FMEAs & PQCTs For Dept Quality StabilitySept 2020-July 2021:Paint Process Engineer- Rehau (Cullman, Al)Quality Confirmation Of MB Rear Bumper Painting To Meet SpecificationsQuality Confirmation Of Toyota, Nissan, Hyundai, VW, MB, Kia Trim Painting To Meet SpecificationsProcess Work Balance Thru MOST Time AnalysisProcess Ergonomic Body Posturing AnalysisAnalysis Of Non-Conforming Parts And Implement Effective C/MsDevelopment & Implementation Of Countermeasures For Process Related DefectsPaint Kitchen Oversight (Schedules, System Checks, Inventories, Material Specification Compliance)Painting System Defect Deep Dive Trouble ShootingJune 2017-Sept 2020:Sr Quality Specialist- Gulf Shore Assemblies (Talladega, Al)Quality Confirmation Of Front & Rear Damper Assemblies To Meet SpecificationsQuality Confirmation Of Front & Rear Bumper Assemblies To Meet SpecificationsControl & Rejection Of Non-Conforming PartsDevelopment & Implementation Of Countermeasures For Process Related DefectsDaily Rejection Tracking As Needed & Weekly/Monthly SummaryDaily Layered Process Audit TrackingDevelop & Control Plant PFMEAsDevelop & Control Plant PQCTsDevelop & Control Plant Operation StandardsMOST Time Studies & Process LayoutsMonthly Plant 5S AuditsDaily Process AuditsReaction To Non-Conforming Parts Shipped To Customer, Implement C/Ms Where Necessary2002-2017New Model Project Engineering Coordinator/Team Manager Honda Mfg. Of Alabama (Lincoln, AL.) (Retired #1)Develop Project SAPs (Specified Action Plan) & Project Maturation Plans For New Model OdysseySupport To HRA-O And Paint Suppliers For New Color DevelopmentSupport Pa Dept. Booth Rb Operators Programming To Meet New Colors Appearance, Coverage, Filmbuild, Etc.Support Pa Dept. Seater Rb Operators Programming To Meet New Sealer & PVC Coverage Specification(s)Dept. Lead For Introduction Of New Phosphate/E-Coat Systems For New Al Panels. Treatment Procedure Of Panels, Al Sludge Generation Calculations And Sludge De-Wetting Procedures And Purchase Required Equipment.Scheduling Department Activities According To Project TimelinePurchase Of New Rbs For Sealer, Surfacer & TopcoatIdentify Odyssey Body New Model Requirements And Change Points To Current Conditions Determine Required Dept. Manpower For New Model Introduction Based On MOST Time AnalysisCalculate Cost Impact Of Additional Sealer Required (Linear mm) For New Model White Body Changes.Assist With Developing New Odyssey Fixtures Where/When NeededEstablish Associate & Operator Training PlanResourcing Technologies To Improve Department Characteristics Due To Specification ChangesEstablishing & Following Project Budgets Of $10M+Assurance Of Product Quality Maturation At Each Event And At Mass Production IntroductionProcess Work Balance Thru MOST Time AnalysisProcess Ergonomic Body Posturing Analysis.Paint Department Process Technical Specialist Honda Mfg. Of Alabama (Lincoln, Al)Full Understanding Of Paint Specification Requirements Of Four (4) ModelsMOST Studies For Process Efficiencies & Balance (100 Processes Each Model)Process Ergonomic Body Posturing AnalysisDevelopment & Issuance Of Paint & Injection Molding Departments P-FMEAs (Process Failure Mode Evaluation Analysis)Development & Issuance Of Paint & Injection Molding Departments PQCTs (Process Quality Control Tables)Development & Issuance Of Operation Standards For Four (4) Models In Body Paint, Bumper Paint, Injection Molding & Bumper Sub AssemblyErgo Studies Of Processes And Red Step Reduction EffortsAll Of The Above Process Design Activities Were Ever Changing Due To Production Qty Demands, New Model Introductions And Takt Time Variances.Dept. ISO Gatekeeper For 3 Years.Plantwide Process Auditor For ISO ComplianceBAKKA (Fire & Safety) Lead Auditor For 9 North American Plants (U.S., Canada & Mexico)Control & Issuance Of Dept. DocumentsSupport Other Depts. (Weld, Stamping, AF & Engine Assy) Internal AuditsSupport VCA With Bi-Annual Certification AuditsPaint Department Sealer Team Manager Honda Mfg. Of Alabama (Lincoln, Al)Supported For One Year To Assist With Zone StabilizationOver See 53 Associates In ZoneReduced Zone Defects 75% (20+ Defects/ Shift to <5 Defects/Shift) By Using An SPC Mindset, Prompt/Accurate Feedback, Constructive Coaching Of Process Purpose And Product Specification.Reduced Zone Manual Downtime 50% By Encouraging A Change Of Mindset Emphasizing Self Sufficiency And Thorough Training Of Process Associate Abnormal Conditions Recovery.Reduced Sub Material Usage By 37% (Gloves, Wipers, Brushes, Squeegees, etc.) Mindset ChangeIdentified The Higher Physical Stressor Processes Thru Ergo Analysis And Implemented The Rotation Limitations Of The Associates Frequency On These Processes. Also, Expanded The Training To Allow More Options For Process Assignments.1999-2002Honda de Mexico (HDM) Paint Department New Model EC (Guadalajara, Mx)New Model Project Engineering CoordinatorDevelop Project SAPs & Project Maturation Plans For 03 AccordScheduling Department Activities According To Project TimelineIdentify Accord Body & Bumper (Including Injection Molding) New Model Requirements And Change Points From Existing Model ConditionsDeveloping New Attach Points For Dollies, Carriers & LiftsEstablish Training PlanNew Color DevelopmentFull Understanding Of Paint Specification Requirements Of New Accord ModelMOST Studies For Process Efficiencies & BalanceDevelopment & Issuance Of HDM Department P-FMEAs & PQCTsDevelopment Of Department Operation Standards1996-1999Production Staff Honda Mfg. Of America Marysville, OhProcess Development For Accord & Acura Thru MOST Studies & Specification AssuranceOperation Standard Development & IssuanceKey Quality Point Identification & ControlErgonomic Studies For Body Posturing And Reducing Potential Cumulative Injuries Due To Process Design.1993-1996Team Leader Honda Mfg. Of America Marysville, OhResponsible For Daily Operations Of Sealing And Surfacer Sanding Zones (Production, Quality, Safety, Equipment Running Efficiency, etc.)Responsible For Overseeing 60 Associates On Sealer Deck And 20 Associates In Surfacer Sanding And Surfacer Painting Booths.Full Understanding Of All Processes In Assigned Zones And Ability To Perform All Processes Safely At Takt Time And With QualityMentor To Associates NHC ActivitiesDept. Fire Brigade Key Associate1992-1993UBC/CIP Rb Operator Honda Mfg. Of America Marysville, OhResponsible For Daily Operations Of Fanuc UBC & CIP RobotsRb Programming Based On Business Needs (New Model, Production Changes, etc.)Full Understanding Of All Processes In Sealer And Ability To Perform All Processes Safely At Takt Time And With Quality1989-1992Sealer Process Associate Honda Mfg. Of America Marysville, OhTrained And Proficient On All Processes In Paint-On, Sanding, Sealer Processes On Two (2) Models (Approx 40 Processes Each Model)Was Chosen As Paint Department Associate Spotlighted In Commemorative Edition Of Honda North America Manufacturing Presented To Mr. HondaPaint Dept. Safety RepresentativeInvolved In 4 NH CirclesAssembly Process Associate Honda Mfg. Of America Marysville, OhTrained And Proficient On Body Line, Door Line And AF On ProcessesAF Final Repair- Everything Except Engine & Drive train.ADDITIONAL TRAININGHUMAN RESOURCE ENHANCEMENT:Legal Supervision For TL'sThe Game of Trust-How to Gain & Sustain ItThe Power of Inclusion Phases 1 & 2The Power of InclusionPromises, Promises! w/Communication TrgTrust Completion-Series IThe Speed of Trust (Session 1: Trust Training)4 Imperatives of Great Leaders (Session 2: Trust Training)Closing The Execution Gap (Session 3: Trust Training)Unleashing Talent/Presentations to Management (Session 4:Trust Training)Gold Of The Desert KingsConfrontational Behavior Escalation/TC's&TM'sNon-Exempt Performance Feedback ProcessFranklin Covey 7 Habits for Mgrs.7 Habits Maximizer Parts 1 & 2Honda Philosophy-HMABlanchard Leading Thru InfluenceLeading By ExampleWorking with Japanese ColleaguesEffective Communications Part 1 & 2Confidentiality Policy Training for Responsible AssociatesHonda Philosophy-HAMBusiness Practices and Ethics-ELAttendance Policy Education-ELSelection Interview WorkshopTime ManagementLegal Supervision For TMsCoaching & CounselingMutual Respect: Everyones ResponsibilityManaging ConflictResolving ConflictPLPR: Planning For ProgressTOGRTL: Role Of Team LeaderVIP/TL: Volunteer Involvement Program Training For T/LCultural DiversityLATL: Leadership Adventure Week 1LATL: Leadership Adventure Week 2Honda Way For Team LeadersAmerican Disabilities Act TrainingHW/TL: Honda Way For Team LeadersHW/TM: Honda Way For Team ManagersFrontline LeadershipDrug And Alcohol Awareness TrainingEffective Communication Part 2HBDO: Human & Business DevelopmentLegal Compliance & AwarenessHonda Business Practices & EthicsAttendance PolicyTimekeeping & Timecard EntrySelection Interview WorkshopTime ManagementQuality ImprovementQuality Keys5P: 5 Principles For Problem SolvingPSDM: Problem Solving/Decision MakingISO 14001 Awareness TrainingFinal Inspection Card-FIC-ELQuality-The Secret To Success-ELDefect Severity Ranking-ELCSD-AManagement Quality Training Levels 1 & 2ISO 9001:2000 Internal AuditorMini Juku 1 & 2MAP PA Dept. Inspection Training ClassMAP PA Repair ReportingNH-Circle Basic TrainingQCREV: Quality Controls ReviewAnalytical TroubleshootingSix Sigma/Lean ManufacturingInternal ISO AudtitingLeadership GrowthAnna Engine Plant Tour & Floor Development (1wk)Marysville MC Plant Tour & Floor Development (1wk)Marysville Auto Plant Tour & Floor Development (1wk)East Liberty Auto Plant Tour & Floor Development (1wk)N.A. Plant Idea Sharing & Implementation Tour (1wk)VIP/TL: Volunteer Involvement Program For Team LeadersLATL: Leadership Adventure For Team Leaders (1wk)S/D: Supplier/Dealer Visit ProceduresSafety/Environmental TrainingIS0 9000 OverviewHearing Conservation And Annual RefresherPreventing Ergonomic HazardsSafety for Project LeadersSafety Leadership TrainingSafeStart Units 1-5Spill Prevention, Control & CountermeasuresStorm water Best Mgmt. Practices TrainingConfined Space Entry/Attendant CertificateConfined Space Entry Supervisor CertificateLockout Gen Training And Annual RefreshersLockout Tag out Train-the-TrainerHand/Wrist Awareness & ErgonomicsAuburn Ergonomics for Engineering DesignBasic Hazard CommunicationsHazard Communications SpecificJob Hazard Analysis (JHA)Annual Respiratory Medical TestingHeat Stress Awareness TrainingMS: MSA151MAP Forklift TrainingComputer TrainingPRS- Plant Reporting System / Data EntryMRO ARIBA RequesterMRO MCMS New Item ApprovalEnovia DMU Viewer v.5 BasicsPDA Handheld ComputerPDDA-Personal Data Development & AnalysisMS Excel BasicMS Excel Data Mgt. & Pivot TablesMS WordMS PowerPoint 2002 AdvancedHMA Factory Enovia Class-4VISIO FundamentalsMS Project Level 1 Creating A ProjectIntroduction To Blueprint ReadingMS Production Numbers & FormulationsMetric ConversionsCATIANew Model TrainingIntro to Paint New Model LeadershipPurchasing with IntegrityPlanning & PrioritizingMOST (Maynard Operation Sequence Technique)PFMEAPQCT |
