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Title Sr Research and Development Engineer
Target Location US-WI-Fond du Lac
Email Available with paid plan
Phone Available with paid plan
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Candidate's Name
CURRENT LOCATION: Fond du Lac, WI
EMAIL AVAILABLE
PHONE NUMBER AVAILABLE

PROFESSIONAL SUMMARY:
     I am a professional Equipment, Process and Design Engineer with 10+ years of working experience in CVD,
      Sputtering, PVD and ALD systems.
     Experienced Optical Coatings/Process Engineer with a demonstrated history of working with CVD and PVD
      Technologies.
          o New large area coater installs (Buhler), new process design and implementation.
     Highly skilled in management, thin film design (Optilayer, FilmStar, Essential MacCleod), vacuum technology and
      the building/maintenance of vacuum deposition systems.
     Cleanroom experience exceeding 10 Years.
     NOT LISTED: Over 6 years of bartending/customer service roles as additional income throughout full-time
      Engineering positions



EDUCATION:
Bachelor of Science: Physics/Chemistry/English--University of Wisconsin-Madison

PUBLICATIONS:
      Augmented      Diamond      Coatings    for     Tools ,    RD100       Magazine,    June 1st 2013,
      o http://www.rdmag.com/award-winners/2013/08/augmented-diamond-coatings-tools
      Predictive Modeling of SiO2 Film Thickness on Aluminum , Spectroscopy Magazine , Sept. 1st 2016
      o http://www.spectroscopyonline.com/predictive-modeling-sio2-film-thickness-aluminum

PROFESSIONAL EXPERIENCE:
All Scientific
Sr. Application Sales Engineer                                                                     Aug 2023-May 2024
       Southeast regional application sales engineer: I represent numerous principals (Edwards, Veeco, ATI, ANCORP etc)
       in 5 southeastern states.
            Travel throughout the southeast (FL, GA, MS, AL, TN) to meet with existing and prospective clients in the
              vacuum industry.

AGP eGlass
Sr. R&D Engineer (Sputtering Process/Design/Equipment)
                                                                                                 April 2022-April 2023
       Start-up/Large area sputtering coater installation and validation
       Process Design for high end auto glass thin film coatings
       Product Design for high end auto glass thin film coatings (Optilayer, TF Calc)
       Management of operators
       Troubleshooting of process and design flaws.
       Deadline oriented: Product production within the face of supply chain issues without fail.
       Industry knowledge: I worked with many manufacturers and suppliers of glass and coating materials across the
       globe.
       Design: Protected Low-E AR, Higher Performance Low-E AR, Polarizers for holographic display,  Touch  coatings
       using NiCr, ITO, Ag and other conductive materials, High Reflectors and Beam Splitters
Samsung Austin Semiconductor
Sr. Equipment Engineer (CVD Ops)                                                                   June 2021 April 2022
       Develop and manage KPIs (Key Performance Indicators) across a fleet of AMAT and LAM CVD Tools
       Lead the particle reduction team last month as part an overall cost savings of 10.2 million dollars plant-wide
       Use statistical analysis software to pareto failure points and trends over time
       Lead the effort to correct repeat offenders with a team of highly skilled technicians
       Remote control toolsets to trouble shoot specific mechanical/gas partitions   Author and maintain SOPs for
        PMs, BMs and other mechanical scenarios
       Help lead the effort to reduce  stop-loss  (down-time) across the fleet.
       Analyze failure-based metrics and compare them across the fleet to expedite repairs/upgrades
       Assist in new tool set-up (install and enable global parameters, set-up automation)      Assist technicians in the
       Fab when issues beyond their scope arise.
       On-Call at all times to assist in troubleshooting situations.

Vishay Electro-Films Engineer                                                                May 2020   June 2021
Sr. Equipment
       Oversee the maintenance and continual improvement of all sputtering and metal deposition instrumentation.
       Direct capital acquisitions of new equipment 3 new sputter tools have been purchased and accepted in-factory
        during my tenure.
       Work directly with Process Engineering to develop novel processes for new products.
       Manage facilities and maintenance staff and responsible for new hires.

Materion Corporation                                                                             Mar 2019   May 2020
Sr. Product Engineer
      Use Filmstar to design long-pass, short-pass, wide-band/narrow-band and AR coatings for use on IR substrates
        (Ge/Si/Quartz/ZnSe etc.)
      Develop and maintain processes in LWIR and MWIR vacuum chambers.
      Responsible for directing the maintenance and upgrades of multiple E-beam, Thermal, Sputtering, PECVD and IAD
        chambers.
      Front-Facing customer interactions purposed to generate working relationships on a multitude of IR coating
        projects.
      Work as the first and last asset utilized between initial customer interactions, product design and release to
        production on multiple projects.
      Assist in leading the PECVD DLC production team, specifically on Ge, Si and Chalcogenides (As40Se60 etc.).
      Work closely with process engineers to streamline new products into production.
      Responsible for  signing-off  on projects submitted by junior and staff level engineers.



IPG Photonics                                                                                       Dec 2017   Feb 2019
Optical Coatings and Production Engineer
      Oversee a team of six operators in day-to-day production of optical coatings for laser fibers and diodes
      Develop novel coatings for optical fibers and diodes
      Notably: A new, more resilient, repeatable and error resistant AR coating for optical fibers that has been adopted
        into production.
      Use IAD (gridded sources) with E-beam technology (VPT) and Magnetron Sputtering (VPT Argus 58) to develop a
        range of thin film coatings for the laser industry.
      Responsible for submitting weekly and month reports to management, including VP, which address yield,
        highlights and issues with respect to the facet coating group.
        Retain 100% culpability for all product that passes through the Optical Coatings group

Pike Technologies                                                                                  Oct 2013   Nov 2017
Sr. Thin Film/Equipment Engineer
       Personally develop, and execute all procedures with respect to maintenance and consistency of instrumentation:
          (Electron Beam Systems, Ion Beam Systems, Resistance PVD Systems)
       Coating Library includes: IR Anti-Reflective coatings, UV-Vis Anti-Reflective coatings, IR/UV-Vis High Reflectors,
        Protective Dielectric coatings, UV-Vis/NIR/IR Bandpass Filters, Etc.
       In-house equipment: BJD 1800 E-Beam and Thermal Evaporation Chamber. 40  Box Coater equipped with 4
        pocket 40CC Tele mark gun (TT-6 Power supply and Tele mark 861 controller manually operated) and Mark II Ion
        source.
       Oversee all operations within the division: Develop all processes and procedures pertaining to application specific
        parameters using customer-initiated requirements. Work directly with customers to ensure all aspects of an
        application are thoroughly documented and translated into functional work-orders and prints.
       Travel as needed to purchase vacuum coating equipment; oversee all purchases of materials and miscellaneous
        instrumentation as pertaining to the Thin Film Division.
       Conduct all research, development and formulation for coating procedures for individual product lines Research
        market supply and demand with aim set at development of an entire catalogue of stock coatings available to the
        public.
       Build and maintain profession relationships within the industry to ensure consistency within advancements in
        technology. Provide professional and educated leadership to build the Thin Film Division into a high value arm of
        the company.

NCD Technologies                                                                                  Sep 2012   Oct 2013
Research and Development Technician
     Director of Quality Development
     Thin Film (NCD, DLC, DLN) Wafer Technician
     Assist in developing new techniques/processes for HFCVD (hot filament chemical vapor deposition) using proper
       design control methodology and stored in DHF.
     NCD coat MEMS for Medical Devices, follow QMS protocols and infrastructure, and develop training exercises.
     Responsible for writing and submitting all grant applications and interim reports by relevant deadlines.   Author
       all quality and safety-based SOPs.
     Thin Film Deposition Technician and Researcher.
     Manage outside/inside lab projects.
     Monitor and note all vacuum reactor activities.
     Design and/or construct new components to be used within the lab with little lead time.
     Maintain a working schedule with respect to project management and production.
     Research HFCVD techniques and materials to broaden understanding.
     Make additions/alterations to LabVIEW program when needed.
     Rewire electrical components to better fit our needs.
     Achieve a significant improvement in product quality and reduced cycle time.
     Analyze data and identify trends associated with laboratory and proficiency testing.
     Analyze failed components to determine reasons for imperfections and record results.
     Assist in designing supplier quality procedures.
     Attended training courses to reinforce quality control procedures.
     Collect and analyzed quality control data.
     Control in-house calibration program.

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