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Title Project Management Product Development
Target Location US-IL-Chicago
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MAJOR DISCIPLINES: Project Management, Engineering Design: Solid Works, AutoCAD & Inventor,Lean Manufacturing, Six Sigma-GB, Automation, Tooling, Stamping, QualityPROFESSIONAL EXPERIENCE:6/2013  Present ATS Advanced Technology Services Peoria, IL 61615Contract provider of maintenance and tool and die servicesTool and Die Specialist / SupervisorDirect management of 18 tool makers across 24/7 coverage at an automotive transmission component manufacturerResponsibility and accountability for complete tool room management serving the needs and priorities of operations, manufacturing, quality, testing, and prototype product developmentStamping data: tonnage up to 600 tons, matl. thickness .004 to .090, SPM 400  90, Tolerances .0002Developed a tool and die apprenticeship program certified through the United States Depart of Labor, selected candidates for the apprentice program to close and prevent a future skills gapChampioned development of an auto generated metered hit count die PM programIntroduced coating technology to die components increasing die life with a cost benefit of 35%T &D site startup & assessment specialist for all ATS tool and die site activities in North AmericaProcess mapped die maintenance and standardized procedures for efficiency and consistencyUtilized CMMS for predictive and preventive maintenance, and sustained their timely complianceGenerated monthly metrics tracking downtime to validate improvements and reduced MTBF9/2012  6/2013 Chrysler Corp. Belvidere, IL 61008Automotive vehicle assembly plantProduction/ Maintenance SupervisorManaged manpower of 15 operators and 5 skilled trades in the operation and maintenance of the framing and panel assembly equipment for the newly launched Dodge DartResponsible for overseeing the system operation of over 200 robots performing resistance welding, laser welding, laser cutting, sealing and material handling taskArea lead for the Quality and Professional Maintenance Pillars of the World Class Manufacturing quality system, Presenter for Focused Improvements-Micro stoppages,Created Kaizens with savings of nearly $200K with a benefit/cost ratio of 11:13/2008 - 6/2012 R.G.RAY Corp. Arlington Heights, IL 60004World leading manufacturer of engineered clamps for the heavy equipment, automotive, and marine industryManufacturing / Automation Engineer - Advanced Technical Support Engineer-Developed concept, presented, designed and complete project management for the construction and integration of Pick-n-Place automation that reduced labor, and material cost, while also improving product quality and increasing equipment capacity with potential savings of over $1,000,000 per year,Project manager for transfer tool automation that led to winning a 2M EAU global contractInvestigated and justified new capital budgets & cost reduction opportunities involving laser marking and automationProduct Engineering launch management handling PPAPs & APQPs for automotive D3s and JOEMsManaged transfer of equipment and processes under my responsibility to cost competitive locationsInternal and external quality issue resolution including face to face customer response and support.Lead Auditor representing corporation during TS 16949, ISO 9001 certification audits1/2006 - 3/2008 D & R Technology Carol Stream, IL 60188Manufacturers of Switches and Sensors for the automotive industryQuality Engineer / Training Coordinator-Managed scheduling, training and staffing of 24/7 Quality & FA departmentResolved supplier quality issues and corrective action responsesTS 16949 Auditor, Sort management, PPAP, DFMEA, PFMEA, DocumentationSenior Manufacturing Engineer-Lean Cell Design, Tooling Design and ERP documentation for new product launchesBoosted throughput in power and free automation system by 30% improved FTTQ by 3%Complete manufacturing responsibility for multi-million dollar equipment generating over$25 million dollars in annual salesProcured and engineered major automation equipment incorporating laser and vision technologiesManufacturing Lead in establishing operations in Mexico and Korea2000-2005 B & C Tool Co. Elk Grove Village, IL 60007Designers and builders of tools, dies, test equipment and automated assembly machines, for the automotive, electronic, telecommunications, medical and consumer product industriesVice President / Co-ownerCharged with plant operations, budgeting, sales, engineering, quality, and human resourcesDeveloped new accounts and worked closely with customers and vendors to seek opportunities consistent with our core competencies. Landed an average of 2-3 new accounts per year, building the businesses gross sales to over one million dollars.Heading the quality area successfully met quality standards for mil spec work, with control of documentation and quality standards, submitted PPAP documentation for automotive suppliersAwarded supplier certification as a government contractorIn the human resource arena, adjusted human resources as needed according to forecast and work load. Managed sensitive personal issues, coached professional and technically skilled employees, heralded both good and bad communications to employees and sustained their motivation. Trained employees in multiple roles to control risk, obsolescence and maintain contingency strategies.Design and Controls Engineer-Programmed and wired PLCs, sensors and vision componentsDesigned tooling, from high speed progressive dies of thin gage material to heavy gage 5/32 secondary operation dies, compound and draws dies, machine fixturing, gages and test equipment. Evaluated and implemented CAD/CAM software packages such as Smartcam and BobCadCAM.Tool and Die Maker-Tool and die journeyman, using all tool room equipment including wire EDM and CNC millsPROFESSIONALORGANIZATIONS: Past chairman and active member of Society of Manufacturing EngineersPast board member Tool & Manufacturing Association -Technical CommitteeFollower of various industrial groups on Facebook and LinkedinEDUCATION: Northeastern Illinois University  B.S. ManagementWright College  Mechanical Engineering Technology A.A.S.Wright College- Industrial Vocational Education A.A.STool and Die Institute  Graduate Journeyman Tool MakerLane Technical High School  GraduateCERTIFICATIONS: Purdue University- DFSS & Lean GB CertificationSME Certified Manufacturing EngineerLead Auditor -TS-16949STS- Safety Trained Supervisor - Board of Certified Safety ProfessionalsFORD - Quality TrainingDELPHI - Lean Methods in ManufacturingCMRP Certified Maintenance and Reliability Professional- certification 2016

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