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Street Address 5th PlSylacauga, AL Street Address
Cell: PHONE NUMBER AVAILABLEE-mail: EMAIL AVAILABLEEXPERIENCENovember 2018 to February 2024 NEMAK Alabama Sylacauga, ALAdvanced Manufacturing EngineerResponsible for providing the Machining Engineering expertise to establish proper operation, maintenance, preventive maintenance, programming, and spare fixture engineering, for all plant production equipment as well as plant infrastructure and facilities.. Provided expertise for the run-off of new MAG Twin Spindle machines, Super Cubing a 4-Cylinder Block, in conjunction with the Quality (CMM programming) and Tooling Department.Purchased all required spare tooling (durable & perishable) and fixture components.Responsible for daily review of CMM reports and making Work Coordinate corrections if needed.Also responsible for the daily production of a Battery Tray on Anger & Grob twin spindle machines.Improve Tooling Costs and Cycle Times on both lines.June 2018 November 2018 Searching for Next OpportunityApril 2017 June 2018 Continental Motors, Inc. Mobile, ALManufacturing EngineerEvaluate and improve manufacturing processes to ensure company production and quality standards are maintained.Essential duties and responsibilities are:Created/Modified detailed manufacturing work instructions using CAPPS.Analyzed and planed work force utilization, space requirements and process flow.Specified tooling and gaging needed to preform operations.Worked with maintenance staff to troubleshoot production equipment issues.Trained shop floor team members on machine/production processes and CMM operation.Developed continuous improvement opportunities in support of plant objectives and goals with an emphasis on Lean Manufacturing principles.Developed new and altered CNC programs as required to support continuing production activities.March 2014 April 2017 H&H Lawn Service Greenville, ALOwnerProvided lawn service to customers such as lawn mowing, edging of sidewalks and driveways, trimming bushes and other yard maintenance.July 2013 February 2014 Halla Visteon Climate Control Systems Shorter, AL3rd Shift SuperintendentDirect supervision of 60+ employees and 3 area supervisors.Supervise and coordinate all activities of the plant.Continuously monitor safety, quality and productivity during shift.Recommend and assist in implementing measures to improve methods.Addressed issues of disciplinary action with Supervisors and HR.Oversee and/or assisted in analyzing and resolving worker conflicts and problems.February 2008 May 2012 Hyundai Motor Manufacturing Alabama Montgomery, ALAssistant Manager Machining Production (Engine Plant)Supervised machining lines to accomplish daily goals:oMeet required production quantity, quality, efficiency and PPM per day/shiftoMaintain each lines 5S and safe working environment.Designed and implemented Lateral Checking fixture for Crankshafts Reduced inspection from a minimum of 60 minutes to less than 10 minutes.Revised machine programs to reduce Crankshaft model changeover from 8 hours to 15 minutes.Developed and installed Tool Length & Work Coordinate check functions (CNC programs)Increased line throughput by reducing bottleneck operation cycle time: moved some machining to other equipment with available timeProvided supervisory role in dealing with quality and/or machine issues and made decisions to deal with or alleviate the issue.Monitor production schedule, inventory and WIP to schedule model changeover as required.Compiled and documented daily production, equipment downtime, tooling issues, labor hours and scrap for weekly KPI report to upper management.Train and motivate Team Members.Responsible for handling performance and employee relation issues in conjunction with Manager and HR.Discuss and meet with Team Members regarding work methods, company rules, discipline and safety.Preform root cause analysis of production problems and develop countermeasures.March 2005 February 2008 Hyundai Motor Manufacturing Alabama Montgomery, ALSpecialist / Machining EngineerDeveloped Excel Macro program for entering and tracking machine downtime and broken tools: Used data for preventative maintenance and charge backs to tool room.Instituted Kan-Ban systems for spare parts for fixtures, work holding, automation and gauges on all lines.Provide Root Cause and countermeasures for quality issues and machine down time (when possible)Purchased and installed software for counting the numbers of rolls on the Fillet Rolling Machine on the Crankshaft line. This reduced our roller failure by around 70% and reduced scrap.Developed and kept current APQP documents (PFMEA, Control Plan, Flow Chart, and Quality Check Sheets) to assure compliance to TS16949.Investigate, test and implement improvements in tooling and machining processes.Train Team Members on machining equipment, inspection gauges, quality documentation (TS16949) and 5S when changes or improvements were made.November 1999 March 2005 Intermet Columbus Machining Columbus, GASenior Manufacturing/New Product EngineerDeveloped new product cell for machining Rear Knuckles for major automobile manufacturer at a base rate of 180 pair (right and left hand) per day. Responsible for all fixturing, tooling and programming.Expanded cell on two occasions to a capacity of 1,050 pair per day while improving cycle times and reducing part cost.Managed all project timelines (Microsoft Project) for capital spending, fixture design/build/delivery, tooling plus installation of equipment and runoff (includes all CNC programs).Designed new tooling (using AutoCad 3D) to improve cycle time, reduce tooling failures and improve quality.Designed and machined (in house) fixtures for air conditioning bracket for 4 machine cell with all tooling and programming.Developed CNC programs for prototypes and improvements to current machining processes.Maintained all APQP documentation (Control Plans, PFMEA) for compliance to QS9000.September 1997 November 1999 Makino Mason, OHProject Leader Applications EngineeringProject leader on a successful turnkey installation of 28 Horizontal Machining Centers to machine steering gear housing for a major automobile parts supplier using CP & CPK as signoff criteria for quality and equipment repeatability before shipment from Makino and after final installation.Responsible for project management to insure project success in terms of financial profitability, technical content and customer satisfaction (sign-off).Provided executive management with documentation of projects progress on daily basis.Worked in conjunction with section head to select support staff (applications and contract engineers) and supervised a project staff of 8, ensuring cost-effective utilization of labor.EDUCATIONGeorgetown College Georgetown, KentuckyBachelor of Science Therapeutic RecreationSeminars/Continuing Education:Advanced Product Quality Planning and Control Plan (APQP) & Production Part Approval Process (PPAP)Corrective and Preventive Action, 7-Step Corrective Action Procedures |