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Title Head of Program Management
Target Location US-MI-Lake Orion
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CELL PHONE NUMBER AVAILABLEEMAIL: EMAIL AVAILABLEHTTPS://LINKEDIN LINK AVAILABLETHE BRANDWith 26 years of experience in Manufacturing, Engineering, Quality, Program Management, and Leadership, Dr. Bailo has had a strong and viable career. The variety of experience and expertise in Injection Molding, BIW, Electrical, Wiring, and Software has given him the Education and Skillset to lead large teams, conquer new goals, and act as a change manager within large organizations. The face of the world and of organizations are always changing, be it by growth, acquisition, or with economic and political changes. A true leader must harmonize and take advantage of these situations for the betterment of the organization. Bringing the Brand means showing what a person can do, reading the situation, and pushing for a goal. Dr. Bailo is always up for a new challenge in being the change leader, the coach, the mentor, or making the right decisions for his team and the organization.EXPERIENCEDBBC Consulting / G Square Tech Systems Mar 2024 - CurrentHead of NA Sales and Customer Service Mar 2022-CurrentLead global Sales and Marketing Teams to focus on a Strategy for the NA MarketUpdate and Change Marketing Materials to match the NA market needsInterface with Global customers as the reach into the NA MarketNegotiate rates and cost new contractsReach out to a new customer base with opportunities and offeringsOversee NA daily operationsStellantis/FCA Group LLC. June 2016 ? Feb 2024EE Hardware and Software Head of Global Project Management Jan 2022-Feb 2024Lead global team of 7 Regional Platform Managers with 129 Project Chiefs on 47 Different Vehicle lines in various stages of Launch and ProductionOversee Global Project KPIs for ED&D and Quality with goal of 15% cost reductionOffshore Resource Realization at 50% of FTE global footprintHarmonize Global Process Standards in the Organization Merger FCA & PSAProduct Warranty / Lessons Learned / Value Optimization / Purchasing StandardizationManaging Global Semiconductor and Chip Shortage prioritization and challengesNegotiating Supplier Cost, Timing, and Deliveries for new program launchesEE Program Manager of eSwitches & Mechatronics NA SA June 2020-Dec 2021Manage Day to Day Operations of 10 Project ChiefsOrganize Global Program & Design reviews for executive decision makingGroup KPI follow-up on Global Cost, Timing, Headcount (FTE) / Warranty / Lessons Learned / Vehicle Issue Reviews across all platformsSoftware Reviews of ASIL ratings, Cybersecurity requirements, track supplier software readinessRealize Program timelines for execution of gate reviews and milestone check listsDesign Integrity Responsible Manager ? Electrical Nov 2017-May 2020Lead Eng. Quality with 5 IR Eng, 1 GD&T Eng, and a Southeast Asia team (3-8) in IndiaCreating a process of cross checks of DVP?s, Eng. Standards, DFMEA?s, & Design PracticesLogbook responsibility with cross check of Math, assigning organizational ownership, and follow-upProgram Scorecard responsibility with monthly Director level report-outMilestone Reviews, Cybersecurity Implementation Reviews, Wiring Schematic reviews, Supplier Requirements and General Standards creationTeam Building, Networking, & Training to develop new engineersInterim EE Design Manager for 85 UAW DesignersDimensional Leader for Electrical Engineering Jun 2016 ? Oct 2017Direct DREs on Gauging, GD&T, and Measurements DataUpdate Part Inspection Standards and GD&T for supplier quote packagesFollow up on Step releases of 2D drawingsCompleting tolerance stacks for packaging, clash & clearanceDimensional Standards creation for EEDesign and interface suggestions for manufacturingDimensional Training of EE Design and Engineering staffLaser Scanning with Handy Scan at QAF eventsInterim EE Design Integrity ResponsibleFaurecia Interior Systems Jan 2004 ? May 2016Director of Program Quality for GM FCA Nissan EVs Aug 2014 ? May 2016Oversee the Daily Operations of the 5 Program Quality Engineers, 5 Supplier Quality Engineers, 12 Plant Quality Managers, 1 Warranty Manager, 2 Harmonization Managers, + Extended StaffThe opening of the San Luis Potosi Plant, MX with supporting quality, lab set-up, and equipment purchasesThe expansion of the Saltillo, MX facility and lab expansion with new OEM PPAP?sPurchase, Revamp of Visteon Saline Plant for ISO/TS 16949 CertificationFollow quality deliverables for all NAFTA facilitiesUnderstand and meet Customer Deliverables and Quality TargetsTrain/Mentor Faurecia employees in 7 Quality Basics, Geometry, & GaugingPresent Faurecia Quality aspects in OEM Technical ReviewsImplement ISO/TS 16949, FES standards, Plant Start-up, Control Plans, FMEA Reviews, Gate Reviews, Boundary Samples, GP-12, 8Ds, APQP, Poke-Yokes, Lab & Equipment, Specification, Supplier Requirements, Gauging, Data Reviews, Harmony: Color Grain Gloss Reviews, Customer Warranty, etc.Dimensional Engineering Manager Mar 2011 ? Aug 2014Oversee the Daily Operations of the Dimensional & Metrology Groups (9 employees, 1 supervisor)Understand and meet Gross Cost, Equipment Budgets, & HeadcountImplement 5S, ISO/TS, and FES standardsCustomer Negotiation and Concept evaluations from stack analysisCustomer Quoting for Gauging and follow-upRoot Cause Analysis for fit and finishTrain/mentor Faurecia employees in Dimensional ConvergenceProcesses overseen: Calibration, Faro, CMM, Laser Scanning, Blue Light Scanning, Fit & Finish measurement, GD&T, Tolerance Analysis, Catia V4/V5, UG, GDM, VisView, Data Point CreationPlant Manager R&D Operations Jan2008 ? Feb 2011Oversee the Daily Operations of the Research and Development Plant (82 employees, 9 supervisors)Understand and meet Gross/Net Costs, Equipment Budgets, & Headcount ? budget $8 million annuallyLogistics, inventory control, assembly, and warehousing at 2 sites and 4 suppliersSight Layouts and Efficiency RequirementsProcesses overseen: Assembly, Cut & Sew, Gluing, Pressing, Ultrasonic Welding, Hot Knife, Protofab, Painting, new technology prove outProducts overseen: Consoles, Door Trim, Front End and Door Modules, IP / Cockpits IntegrationQuality Systems Leader / Health Safety & Environment AuditorNew business development (Quoting and Customer follow through)CAPEX equipment planningDevelopment of employee training plansOEM Customers ? Chrysler, GM, Ford, VW, BMW, Nissan, Fiat, MercedesCertified Trainer for Faurecia University Jan 2006 ? May 2016Dimensional Convergence from Concept to Production & GaugingDesign Concepts ? Fit/Finish and tolerance stacksLean Manufacturing and Design of Experiments DOEEngineering & Lab Manager Jan 2004 ? Jan 2008Oversee the Daily Operations of the Dimensional, Metrology, Lab, & 2D Documenting Groups (18 employees, 3 supervisors)Understand and meet Gross Cost, Equipment Budgets, & HeadcountImplement 5S, ISO/TS, and FES standardsCustomer Negotiation and Concept evaluations from stack analysisCustomer Quoting for Gauging and FixturingRoot Cause Analysis for fit & finishMeeting India cost and workload initiativesProcesses overseen: Calibration, Faro, CMM, Laser Scanning, Fit & Finish measurement, GD&T, Tolerance Analysis, Catia V4/V5, UG, GDM, VisView, Data Point CreationTextron/Collins & Aikman Jan 2000-Jan 2004Senior Product Engineer Hard Trim, Doors, & Consoles Mar 2002 ? Jan 2004Manage Engineering Costs and Changes 2004 Durango Hard TrimFollow and update DFMEA and PV testingFollowing Tooling & Materials for cost and qualityLaunch team member at the Havre de Grace, MD facility 8 monthsNewark, DE - OEM Plant LiaisonSenior Dimensional Engineer Feb 2000 ? Mar 2002Lead small group of 2 -3 documentersGD&T on Dodge Durango & Dodge DakotaDimensional Stack StudiesRoot Cause Analysis2D layout drawingsDimensional Control Systems Mar 1996- Feb 2000Dimensional Engineer DaimlerChrysler Auburn Hills Jan 1998 ? Feb 2000Interior Trim GD&T / GaugingSupplier Quality Reviews Interiors and Seat Frame weldingBIW and weld line set-up (body side, framer, fenders)Launch team member in Toluca Mexico, 14 monthsEngineering Liaison between US and Mexico, 4 monthsDimensional Engineer GM Flint Mar 1996 ? Jan 1998Interior Trim GD&TOshawa Canada BIW/Interiors Plant LiaisonGaugingEDUCATIONFCA University SBT Greenbelt Auburn Hills, MIFCA DFSS, Reactive & SBT Certifications, 2019Harvard Business School OnlineCertificate FCA Harvard Business Mentor & Leadership Program, 2017Walsh College (ASBCA Accredited) Troy, MIDoctor of Management in Executive Leadership, 2015Walsh College (ASBCA Accredited) Troy, MIM.S., International Business, 2007Eastern Michigan University (ABET Accredited) Ypsilanti, MIB.S., Mechanical and Industrial Engineering, 1998Work Knowledge Programs:Advanced GD&T, Quality, Statistics, SPC, Problem Solving, PPAP, PSO, DOE, QRCI, DFMEA, PFMEA, Control Plans, the Teguchi Method, TQM, DFSS, Six Sigma Reactive, Design for Innovation, Program ManagementProduct/Process Safety, 7 Step, 8D, Knowledge Management, APQP, PPAP, 5Why, ISO/TS16949Conflict Management, Teamwork, Leadership, Team Building, Innovation Management, Management CommunicationsFinance for non-financial personnelProgram Launches:GMX320, triplets (Bonn, Delta 88, La Sabre), CTS, STS, Cruz, Equinox, Malibu, Traverse, EnclaveFord: Fiesta, Focus, Expedition, Explorer, F150, MustangChrysler/FCA/Stellantis: PT, Durango, Dakota, Sebring, JSD, DT/TRX Truck, Wrangler Truck, Wrangler Unlimited, Pacifica, WL, WS, Compass, STLA Lrg (Large Cars), STLA FRM (Truck), STLA Brain (AutoDrive)BMX: X5 & X6Nissan: Rogue, Armada, PathfinderMercedes: C-ClassVW: Golf, Beetle, Jetta, PassatCOMPUTER SKILLSOffice Products & Data Management:Excel, Outlook, Works, Word, Power Point, Teams, Publisher, Lotus Notes, Project, Gmail, Google SuitesNX, Catia 4, Unigraphics 14, Auto CAD 9/12/13/14, VisView, VisPro1DCS, GDM3D, CM4D, DataMyte, GOM, TeamCenter, SharePoint, DAP, gDAP, CKM, Logbook, E-BOMPATENTS, PUBLICATIONS, & SPEECHESWrote Patent filing PHONE NUMBER AVAILABLEUS & Provisional Patent Application Ser. No. 63/189,553 Single Motor LatchPatent Defense Publication ? Wiring GD&T Application and Measurement of Flexible ComponentsPatent PHONE NUMBER AVAILABLE ? Adjustable door line seam for premium vehiclesPatent Defense Publications ? 3D bladder and pressless vacuum forming / Ovenless bladder wrappingCopyright ? Exploring Organizational Communication between Parent Companies and Offshore Resources2016 MBAA Conference Chicago ? Exploring Cultural Differences in Global Organizational Communication2015 MBAA Conference Chicago - Management Challenges of Parent Organizations & Offshore Suppliers: A Multi-Industry Qualitative StudyMENTORING2013 April ? Student workplace education mentor ? Tec de Monterrey de Toluca, MX2013 Nov ? Leaderships skills in the workplace ? Kettering University, Flint2014 Jan ? A Day in the life ? Oakland University, Rochester Hills2017 Nov ? What if Electrical Engineering ? Purdue University CIE student group, Auburn HillsAWARDS & RECOGNITIONSAmerica?s Registry ? Automotive Engineering Professional of the Year 2015Stathmore?s Who?s Who- Automotive Design Professional of the Year 2012, 2014, & 2016America?s Registry of Outstanding Professionals ? Engineering?s Top 10, 2014Continental?s Who?s Who ? Pinnacle Professional of the Year, 2013COMMUNITY ENGAGEMENTASME Y14.5 Subcommittee Member on Flexible Part Standards, 2011-2017President Board of Zoning Appeals - Village of Lake Orion, 2012 ? CurrentCoPresident Parent Teacher Organization International Academy OKMA Bloomfield Campus, 2022 ? 2024School Board Member ? St. Joseph LO, 2019Past affiliate of ASME and SAESpeaker of Intermediate SpanishNCAA Wrestling Official 14 yearsMHSAA Wrestling Official 19 yearsVolleyball Coach ? 4 years St. Joseph MS/Elm, 2016-2020

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