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Senior Quality Engineer Resume Vinton, V...
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Title Senior Quality Engineer
Target Location US-VA-Vinton
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                                     Candidate's Name
                                     Vinton, VA
                               EMAIL AVAILABLE
                                   PHONE NUMBER AVAILABLE



                             Work Experience

Elbit Systems of America, Roanoke, VA 02/2021 to 01/2024 (End Contract)
Contamination Control Engineer, Senior Quality Engineer
     Confidential DoD Clearance
     Lean Six Sigma Green Belt Trained
     Four monthly, three quarterly project award winner from projects resulting in an
       annual savings of $1.7 million
     Redesigned vacuum chamber venting system, reducing particulate related
       defects by 2.5%
     Changed design and material of component conveyance device, reducing
       handling, labor hours, and particulate related defects, resulting in an annual
       savings of $2 million
     Created cleanroom protocol class, trained all cleanroom personnel plant wide.

TI Fluid Systems, Lavonia GA       12/2018 to 06/2020
Manufacturing Engineer
      Managed process control documentation for fuel tank production across multiple
       products.
      Added a  Look Ahead  function to assembly sequencing program that reduced
       operator waiting time by up to 4 hours per day.
      Added normalization step to blow molding process, making an incapable process
       capable. Downstream production yield increased by 1%, and throughput by 37%.

Seraphim Solar USA Manufacturing, Jackson MS 7/2017 to 6/2018
Process Engineer
     Administrator for MicroMain maintenance system
     Directed activities for Process Technicians
     Process improvement related to updating documentation and data collection for
       relevant operations in the manufacture of solar panels.
     Engineering Manager 6/2018 to 10/2018
     Managed maintenance staff, equipment projects, parts purchasing, in addition to
       Proc. Eng. duties

Pittsburgh Glass Works Elkin, NC 05/2016 to 01/2017
Process Engineer
                                      Candidate's Name
                                      Vinton, VA
                                EMAIL AVAILABLE
                                    PHONE NUMBER AVAILABLE

       Modified vinyl handling process and clean room protocols, resulting in a
       50% reduction in contamination, $184,000 annually.
       Implemented process monitoring system, reaction plan, detection process, and
       PM schedule for vacuum de-air system that eliminated 10+ hours of weekly
       downtime, reduced vacuum related defects by over 75%, and eliminated field
       failures.
       Developed audio/visual notification system to prevent production line interrupts.
       Performed and recorded safety audits, safety documentation for assigned
       equipment.


Guardian Industries, Inc. Galax, VA 01/2012 to 05/2016
Process Engineer
     Utilized Lean Methodology, Kaizen events, Cause Mapping to improve the
      process, increase yield, and reduce waste.
     Redesigned production equipment to match product variance to achieve 2% more
      yield, saving $50k per year.
     Performed DoE to determine second source consumable processing material, and
      its best use, resulting in an annual savings exceeding $200k.
     Authored numerous standardized documents for data collection, work instruction,
      and process improvements, assuring ISO compliance for controlled documents.
     Led new product development project, producing more than $1 million annually.
           o Optimized process and yield, resulting in over $500k per year.
     Capital expense project - proved through cost analysis, the value of a large capital
      expense, and timetable of return on capital.
     Data collection and process improvement for wet coating processes, including
      mirror (Ag, Cu, Sn, Pd), paint, anti-reflective coating.
     Performed random safety audits to ensure OSHA compliance.

Northrop Grumman Corporation Elkridge, MD 06/2009 to 07/2011
 Engineer II, Field Service Engineer
       Provided customer service and technical support for USPS FSS, including low
       voltage power distribution, logic driven components, PLC and servo motors,
       proximity sensors and photoeyes.
       Maintained and operated FSS sorting equipment, achieving 91% up time and
       95% acceptance rate.
                                     Candidate's Name
                                     Vinton, VA
                               EMAIL AVAILABLE
                                   PHONE NUMBER AVAILABLE

       Trained customer technicians and supervisors to maintain the FSS and maximize
       throughput, respectively.
       USPS security clearance.

Micron Technology INC. Boise ID 01/2006 to 12/2008
Process Engineer
     Led continuous improvement projects to optimize PECVD processes resulting in
      an annual savings in excess of $200K, improving equipment availability by up to
      50%.
     Performed safety audits, LOTO training, per OSHA standards.
     Authored ECNs to maintain procedural and process documentation in compliance
      with ISO9001 standards.
     Maintained AMAT Centura, Producer, Novellus Sequel, Altus, and Speed for
      PECVD processes.
     Trained engineers and technicians in metrology equipment programming and
      defect analysis to maintain high production flow across multiple shifts.

Lucent Technologies/Agere Systems, Orlando, FL 03/1996 to 09/2005
Process Analyst
     Developed Best Known Method of downed equipment recovery, shortening
       prove-in From 7 to 2 hours.
     Developed recovery process for STI PECVD deposition that reduced scrap by
       ~4%.
     Safety Inspector (OSHA Training Seminar)-maintained VPP star status, reduced
       recordable injuries in the area to zero.
     Created production recipes to reprocess out of spec product and recover from
       interrupted batch processing of un-doped silicon glass dielectric deposition
     (PECVD).
     Maintained processes using SPC, Bell Labs Rules.
     Maintained AMAT 5000, Centura Producer, Novellus Sequel Altus, for PECVD
       processes.

_____________________________________________________________________________________


                                      Education
 Florida Institute of Technology, Melbourne, FL
 Bachelor of Science Electrical Engineering 1995

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