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Click here or scroll down to respond to this candidateCandidate's Name , Ph.D.KY EIT Street Address
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Cell: PHONE NUMBER AVAILABLE Email: EMAIL AVAILABLELINKEDIN LINK AVAILABLECross-Functional Expert Physicist and Engineer Product Research and Design Testing, Validation, and Analysis Creative Solutions Occasional Warper of RealityA multifaceted innovator, possessing a unique perspective that blends experience in applied physics, engineering design, and manufacturing. Resourceful problem-solver excelling in helping clients understand and clarify their design needs, ensuring a realistic and focused approach to solutions, and breaking developmental logjams. Emphasizes process development and continuous improvement to streamline operations and advance quality.HIGHLIGHTS ACHIEVEMENTS AND EXPERIENCECurrently leading an 18-member team of internal and external resources engaged in developing animatronic solutions. Increased depth and scope of engineering standards to improve consistency and throughput. Authored rapid quotation spreadsheets to enable the new business capture team 3-day turnarounds for time and materials. Debugged existing PDM software to improve workflow and better disseminate information company-wide. (Animax Designs)Provided services to various companies to investigate novel approaches to industry problems. Provided conceptual approaches, theoretical analyses, design-of-experiments. Created prototypes, customized sensor arrangements and software interfaces to facilitate accurate data collection. Wrote final reports detailing results and next steps. (Personal Consultation)Led 8-member team pushing the boundaries of additive manufacturing as applied to composite sandwich structures. Designed, analyzed and fabricated large-scale prototypes. Developed CAD approaches to define complex core geometries. Conducted test protocols to define and validate designs. Modified additive fabrication equipment operations, resulting in a 50% increase in throughput. As a direct result of my contributions, the companys value rose from approximately $2.5M to an estimated $10M over an eighteen-month period. (Dynastrosi Laboratories)Created solution interpreting student data for statewide technical college system, consolidating 18 once-independent systems with unique programs and requirements to current unified standard. This program far surpassed available tools and saved hundreds of man-hours annually in advising effort. (SKYCTC)KEY SKILLSPRODUCT DEVELOPMENT INNOVATION R&D ENGINEERING TESTINGLeverages traditional engineering resources with physics insights, yielding creative and efficient outcomesDevelops data- and quality-driven solutionsApplies problem-solving skills and root cause analysis to mechanical/electrical/controls problemsStreamlines and documents process flows to improve productivity and qualityIntegrates appropriate ASME standards to develop custom testing protocolsCLIENT RELATIONSHIPS BUSINESS DEVELOPMENTManages ongoing client relationships and ensures client objectives are met.Supports business development activities, providing technical expertise and capture support.ENGINEERING MANAGEMENTBuilds innovative teams through focused collaboration and mentoringWorks to improve engineering accessibility throughout organizationResolves team conflicts and encourages individual/team developmentCOMPETENCIES Microsoft Office, Microsoft Project MathCAD, Mathematica Data Management, Interpretation, Analysis FEA, CFD, Thermal Studies, Visual BASIC, PLC/Ladder Logic, LabVIEW SolidWorks, PDM, SketchUp, AutoCAD, others Manual/CNC Machining Processes Rapid Prototyping, Additive Manufacturing, 3D Printing Lean, Six Sigma, Kaizen/JIT concepts Project Management Analytic Hierarchy Process (AHP)PROFESSIONAL EXPERIENCEAnimax Designs 2022-PresentAnimax is the creative robotic entertainment powerhouse behind some of the largest themed experiences and global intellectual properties around the world., serving major movie studios including The Walt Disney Company, NBC Universal, Warner Bros and companies including Feld Entertainment.Principal Engineer, Mechanical Design and Engineering ManagerServed as mechanical engineering architect bringing complex animatronic/robotic designs from concept through fabrication and deployment, conducting validation testing on accelerated schedules, providing technical expertise and oversight, managing multiple projects and cross-functional teams, and developing continuous improvement efforts impacting companywide workflows.Relevant AccomplishmentsManaged up to 30 simultaneous client projects from concept through completion, overseeing project budgets up to $5M, departmental timelines, and outside partner agenciesUtilized cross functional approaches, aligning engineering specifications with company departments (Creative, Mechanical, Industrial Design, Controls, Show Programming, Molds and Composites, Machining/Manufacturing, Assembly, etc.)Applied knowledge of various types of motors, encoders, sensors, power transmission, and drive-train-related components such as gears, splines, lead screws, linear guides, harmonic drive actuators, etc.Oversaw cross-functional design reviewsExecuted Engineering StudiesCompleted failure analyses on variety of deployed legacy figuresDeveloped braking analysis for a retrofit needOversaw and constrained FEA studies for large-scale figuresCorrected Lack of ProcessesImproved design and production quality by authoring and enforcing departmental standardsRepaired and advanced an underutilized PDM systemRevised bidding processes to improve SOW detail and costing accuracy.Volunteer State Community College 2021-2022Physics InstructorTaught a variety of physics courses at the conceptual, algebra, and calculus levels.Western Kentucky University Bowling Green, KY 2015-2020Engineering Instructor IITaught Statics, Dynamics, Deformable Solids, Thermodynamics, Senior Design courses in a project-based curriculum. Further, I revised the Program Safety Training and SOPs, and mentored students with Industry Partner ProjectsSouthcentral KY Comm. & Tech. College (SKYCTC) Bowling Green, KY 2008-2015Assistant Professor of PhysicsTaught Physics, Mathematics, Astronomy and Digital Logic courses. Further, I developed a Statistical Process Control course for industry partnersDynastrosi Laboratories Bowling Green, KY 2006-2008Operational in 2007, the company focused on additive fabrication-based composite sandwich structures in the development of product prototypes for wind energy, high-performance automotive, aerospace and defense clients.Senior Scientist/Lead Engineer/Vice President of Product Design and EngineeringDeveloped the companys proprietary technology to commercial viability as well as oversee prototype development for a growing client base.Relevant Accomplishments Developed understanding of carbon-fiber composite fabricating processes and structural conceptsManaged simultaneous projects from concept through completion, overseeing budgets up to $750k, timelines, capital equipment purchases, and outside partner agenciesEDUCATIONPh.D., Physics - University of Mississippi, 2000MA, Physics University of Mississippi, 1998BSME, Minor in Systems Engineering Western Kentucky University, 2014Bachelor of Science Degree in Physics Georgia State University, 1994 |
