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Click here or scroll down to respond to this candidateCandidate's Name
SENIOR PROJECT MANAGEREast Petersburg, PA Street Address
cell: PHONE NUMBER AVAILABLEEmail: EMAIL AVAILABLEPROFILESenior Project Manager experienced in leading cross-functional teams in the design, development, and manufacture of innovative products, devices, and packaging from concept to consumer. SKILLSInnovation:Granted six U.S. patents, #5,657,901; #5,979.680; #5,588,546; #5,570,799; #5,816,441; & USPHONE NUMBER AVAILABLEA1.Recorded over two dozen records of invention for patent application.Designed and commercialized the first 100% all stainless-steel unscrewing injection mold in the industry.Implement innovative problem-solving techniques such as Solution After Next. Project Management:Interface with customers to define and document all cost, timing and performance requirements of project.Develop, publish and maintain project time line in MS Project.Lead project meetings including kickoff, project reviews, readiness, updates, problem solving and hand off.Coordinate and guide project teams through all phases of commercialization process. Implementation:Implemented process control verifying manufacturing process was stable and in control within 99.73% of statistical certainty, both short and long-term capability basis.Improved measurement techniques traceable to the National Bureau of Standards, including gage R&R procedures.Initiated Metrology certifications of all critical manufacturing dimensions.Instrumental in certification of all personnel in the proper use of measurement gages and devices. EXPERIENCESenior Packaging Project Engineer (2022-Present): Wolfgang Confectioners, York, PAManage the installation, validation and startup of capital equipment for new form/fill/seal production lines.Review incoming customer packaging specifications for compatibility with packaging line equipment.Write Scope of Work documents for equipment integration Sub-Contractor/vendors.Write and issue POs for all packaging line equipment including bagging/pouching machines, check weighers, case erectors, conveyor systems, case packing, printing equipment and palletizing robots.Manage all outside/internal resources during all phases of packaging line equipment install and validation.Manage and execute all follow up punch list items thru to final SAT. Candidate's Name , page 2Senior Validation Engineer (2020-2021): Compliance Technology Group Inc., West Chester, PAManaged the installation, validation and startup of capital equipment for new surgical device production line.Write and execute:IQ/OQ/PQURS/ERSValidation PlansChange ControlsRequirement Traceability MatrixPackaging Engineer (2018-2019): Takeda/Shire Pharmaceutical, Exton, PATrained and certified on Veeva Vault, Saba and Trackwise 8 document management and control.Write test protocols, perform package testing, oversee transit / shipping testing ASTM D-4169.Write package Validation Assessments.Write URS User Requirement Specification.Write change controls.Senior Project Manager (2017-2018): RPC, Morgantown, PAManaged the reorganization of main production floor, on time and within budget of over $1.5M. This included moving 12 injection molding machines, and three downstream assembly lines, maintaining four-week timeline.Lead the commercialization of first living hinge closure injection mold for Morgantown site.Lead all plant cost saving efforts focusing on energy savings and process improvement strategies. Senior Specialist Engineer, New Product Development (2006-2017): GRAHAM PACKAGING, York, PAManaged key customer accounts including British Petroleum, Exxon Mobil, J&J and Unilever.Granted U.S. Patent # USPHONE NUMBER AVAILABLEA1 for unit/metered dose dispensing package.Received letter of recommendation from upper management and the customer for the successful commercialization of the British Petroleum 5qt bottle project. Senior Package Engineer (contract position): McNeil CONSUMER PRODUCTS, Fort Washington, PADeveloped designs and specifications for Pharmaceutical grade OTC child resistant packaging.Managed McNeils rigid plastic packaging suppliers on the Mylanta bottle and cap project, successfully.Used my experience as a former supplier to McNeil to help identify and solve problems in the field and to manage their suppliers more effectively, reducing costs and building better relationships in the process. Supplier Quality and Development Engineer (contract position): HONEYWELL INC., Fort Washington, PA (Plastic Product Development)Review plastic component design, material selection, fit and function for use, thru to commercialization.Directly managed suppliers in the development of plastic molded components.Selected and managed suppliers effectively and reduce project costs, saving Honeywell $90,000 on one project. Candidate's Name , page 3Project Manager (1993 - 2003): KERR GROUP INC., Lancaster, PA (New Product Development)Granted 5 United States Patents in Pharmaceutical package design: #5,657,901; #5,979,680; #5,588,546;#5,570,799; #5,816,441.Recognized by Whitehall-Robbins for successful completion of Advil easy-open package. This package was in production for 20 years and earned Kerr between $20-$40 million dollars in sales.Managed the commercialization of Kerrs flagship product line, the CRIII child resistant closure system.Managed all assigned products from cradle to grave, including product design, mold design, manage suppliers, manage internal cross functional project teams from unit development to full production rollout.Specific projects I worked on include TPE menstrual cup, Fleet enema tip, ophthalmic eyewash cup, birth control compact, Cytoxan protective shield, Atropine self-injectable device, needle hub, eye drop applicator, childrens oral dose pipette, nasal spray tips, and more.EDUCATION / TRAININGA.A.S., Mechanical Design Technology, Salem Technical College, Penns Grove, NJ Graduated with 4.0 GPA. Major: Mechanical Design, minor: Mathematics.Project Management, Crosby Quality Methods Training, Total Quality Management (TQM)Statistical Process Validation Training, Mechanical DesignAutoCAD Design, Graf-Tek, and Pro-Engineer Software, MS Word and MS ProjectInjection, Blow Molding, Extrusion, Mold & Product Design, Gage R&R Methods, Metrology InspectionReceived TSA TWIC security clearance meeting all background check requirements TECHNICAL ADDENDUMMaterialsPVCPET/PET-GPolyurethaneTyvex Lid StockPolycarbonateGlass, Flint, & AmberShrink SleeveThermoset MaterialsPolypropyleneNucleating AgentEngineering ResinsHot Melt AdhesivesHigh Density PolyethyleneBiodegradable plasticHeat shrinkable plasticThermoplastic MaterialThermoplastic LubricantNylon, Glass Filled NylonPolystyrene (Crystal & GP)Thermoplastic Elastomer- TPERTV Rubber- (Metrology Grade)Linear Low Density PolyethylenePlastic / Package Related ExperiencesTamper Evident PackagingGage DesignPlastic BottlesMold MakingPlastic MachiningPlastic ClosuresMachine DesignClam Shell DesignMetrology InspectionMold Design ReviewLiving Hinge Closure DesignMil-Spec ReselectInjection Mold DesignCycle Time EstimatingGage R&R EvaluationPlastic Failure AnalysisPlastic Packaging TestingPackage Cost ReductionNest Pack with Slip SheetTamper-Evident SealsTamper-Evident ClosuresNew Product DevelopmentPlastic Product DevelopmentChild-Resistant PackagingPackage System EvaluationMedical Device Part DesignConsumer Product PackagingStack Pack / Bulk Pack EstimatingPlastic Part Weight CalculationFood & Beverage Plastic PackagingPrimary Seal/ Secondary SealDesignU.S. Patent Procurement(U.S.P.T.O.)Rigid plastic packagedesign/developmentCorrugate and RSC, Bliss displaycasesConsumer Product SafetyCommission TestingPharmaceutical PackagingProcess TechnologyPad PrintingHot StampingPlastic DryingPlastic RegrindSonic WeldingCasting ProcessPlastic MoldingParison DesignThermoformingPackage PrintingPlastic RecyclingMVTR- Moisture Vapor Transmission Rate, Testing,Design Material SelectionInject Blow MoldingCold Runner MoldingInternational SourcingCompression MoldingInduction Heat SealingUnit Mold DevelopmentPlastic Injection MoldingInjection Insert MoldingX Bar R Process ChartingPlastic Bottle Leak TestingSLA Rapid Prototype ModelingProject Team ManagementTotal Quality ManagementHot Runner Molding SystemsSix Sigma Process ValidationUSP Light Transmission TestingInjection Mold Flow AnalysisCrosby Quality Assurance ProceduresMulti Cavity Production Mold DevelopmentPackage Sterilization, Gama, ETO, Auto-ClaveThermoplastic Molding Secondary OperationsCorrugate ExperienceRSC shipper and Bliss display casesClub display casesCorrugate and label specsCase packing line trials and validationShipper labelsLabel ink rub testing (Southerland 2000)Pallet patterns, Tops softwareArtwork approvalSerializationASTM -D4169 Transit testingTop load and drop testingPick and place robots and end of arm toolingSlip sheets and corner postsMoen case formerPearson case formerPalletizing and shrink wrapAlpha and Beta product testingHot glue machines, bench top and production |
