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Click here or scroll down to respond to this candidateCandidate's Name
RESUMEStreet Address
Phone or Text: PHONE NUMBER AVAILABLE Email: EMAIL AVAILABLEPROFESSIONAL EXPERIENCEMOVED TO FLORIDA JUNE 2020BLB Lean Consulting LLC Owner - Self-employed as a Lean Consultant Aug 2020 CurrentI offer Lean Consulting from with 30 yrs. Of Lean Leader and Management MethodologyOffering Daily Weekly and long-term Lean Consulting Services as needed.oWith training background in all TPS Tools: operations leadership, project management, EHS, and quality systems.oAll aspects of lean: preventive process, lean tools, team development, logistic planning, APQP, problem solving and strategic planning.Omega Process Solutions Bremen In. Quality and CI Manager Aug 2019 Jun 2020Quality Manager responsible:oQuality functions, Audit Compliance as required, Support Monthly Reviews, Gemba Boards, KPI with daily goals.oResponsible for lean activities and measurables.oDeveloped and Implemented TS 169490MTD (Manchester Tool and Die) Lean Manager/Operations Manager Sep 2014 Oct 2019Responsible for all Lean activitiesoDeveloped MTDs first PDM (Policy Deployment Plan) annual plan.oFirst LEAN training KPI SQDC Lean activities and Annual Safety and Health Gap Analysis CertificationsoDaily Gemba Walks KPI with Root Cause AnalysisoQuality Systems ISO audit certification With No Action ItemsUpdated and launched the IOS 9001:2015BLB Lean Consulting LLC Owner - Self-employed as a Lean ConsultantSubcontracted for ASV (Allied Specialty Vehicles) New AcquisitionsJul 2013 Sep 2014oContracted for 18 weeks to implement Model Cell Concepts for ASVoMDI Cell Boards with Daily Gemba walks.oMDI Model Cell Concepts New Acquisitions:oLaunched their first lean initiatives at new locations.ASV /AIP Wheeled Coach, Fleetwood RV Op Ex, and Purch Manager Jul 2008 Jul 2013Launched Lean ManagementoDeveloped new product developments process (APQP)oLaunched Lean Manufacturing and developed a Lean CultureoHoshin Kari Deployment with a 5-year planAchieved 5-year plan in 3 years.oDirected and guided the Lean process Certification.oStarted the Lean certification program in January 2009 and certified 108 associates, staff the first year.oDeveloped the Bronze and Silver Lean Certification ProgramoKPI;s reported monthly at all levels of managementoTransferred new acquisitions from another state to FloridaFreudenberg NOK Lean and Quality Manager (three location) Jul 1992 Jul 2008Responsible for all technical aspects of Lean for the Automotive Tier One Supplier of plastics, rubber molding and CNC production products, including:oToyota Production System certified training, Value Stream Mapping and Team DevelopmentoSupplier logistical projects; supplier sourcing projects; Impacts of Inventory managementoHoshin Kanri Strategic Training, and develop and track Monthly KPIoBusiness Process Improvements, supplier Development and VS MappingoModel Cell Concepts with Gemba Boards for tracking daily process and Root Cause Analysiso5-S; Production Preparation Process (3-P); Set-up Reductions; Productivity ImprovementoDirected, organized, and facilitated all major (over 400 majors) and minor Kaizen events with lean tracking metric.oConducted several training modules with several suppliers on the basics of Lean ManufacturingoConducted several Executive Overview Training modules with suppliers and customers.oTrained and led all the manufacturing associates to promote continuous improvement on a daily basisoPrepared and achieved the Shingo Award (Award for Manufacturing Excellence) in our VCT facility and was Recognized for the VNA location.oDeveloped and maintained an active Lean Steering Committee to include all staff members and production associates in selecting the projects that supported corporate goalsoActive with Honda Trouble Shooting Team and OEE Implementation, as the acting Quality Manager.oDeveloped an ISO, TS, IATF 16949 quality system through Lean business process and lead on audits.oSaved Freudenberg NOK over $5M in hard savings and $2M in soft savingsoProject Manager: supplier launch and development a new bushing program for a new Honda product line.oResponsible for training and certifying Lean Systems for all Green and Black Belt candidates.EDUCATION & TRAININGBusiness Courses (Ivy Tech. Fort Wayne, IN)Freedom Academy Business and CAD CoursesSix Sigma Green Belt CertificationSix Sigma Master Black Belt Certification - Freudenberg and recertified at Wheeled CoachMaster Black Belt Lean Certification (2 years program completed)o5-S, SWI, OPF, OEE, TPM, Focused Factory, SMED, VC, Production SmoothingoMDI Managing Daily ImprovementoPDM, Kan Ban, 3-P, Jidoka, Model Cell, VSM (business and shop floor)oShop floor Kaizen, SPC and Poke Yoke, Business Process, RPA, Lean QuestoValue Engineering/Analysis Certified TrainingDevelop and Train on Control Plans, PFMEA, DFEMA, Process Flow etc.Proficient with JDE, MRP, QAD, Mapics, Excel, Epicor and more..Training and tracking OEEShingijutsu Gemba Training (Japan Gemba Kaizen Experience)Facilitated and organized Quest / Blitzs eventsISO, TS and IATF 16949 Quality Systems Development and Internal Auditor TrainingProficient with Microsoft Office, Excel, Power Point, Word, Mapics, QAD, QSIGlobal Gemba Certifications at 2 FNGP locationsREFERENCES UPON REQUEST |
