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Title Production Line Process Engineer
Target Location US-AL-Geraldine
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Candidate's Name
Street Address  co rd 843Dawson Al, Street Address
PHONE NUMBER AVAILABLE cellEmail- EMAIL AVAILABLEhttps://LINKEDIN LINK AVAILABLEPROFILEOver 23 years of experience as an engineer in the automotive industry, with a strong track record of success in the processing and quality engineering fields. A seasoned problem-solver and troubleshooter that can locate and resolve problems. Effective, well-organized leader with extensive experience in departmental structure.PPG, Huntsville, AlNovember 2023- Present3 Month ContractTransfer data from one system to another system. This includes reviewing any related documents for any corrections and accuracy.American Apparel, Center AlJan 2023 to June 2023 Process Production supervisor, Laid off / Lack of work.Oversee production line schedules.Inventory stock adjustmentsIncoming product inspectionsCoaching associates with low production numbersRTI (Rainsville Tech) Rainsville AlJan 2022 to Dec 2022 Quality Tech / Process auditor for suppliers,Reviewing suppliers process fixtures and assembly line proceduresEntering data to the inventory program MROInvestigated process and robotic issues for production line.Overseen inspection requirements for receiving.Faro arm / scanner for measuring fixtures and parts.OTR Wheel Engineering / Rome GAOct 2020 / Jan 2022 Title: Quality / Process Engineer. Laid off due to COVID-19 impact.Reevaluated processes to make production line leaner and efficient.Working with quality documents for production supportWorked with customer with quality and production issues.Created quality alerts for production and supported all teams on documentation.Investigated process improvement across multiple plants.WKW / People link Pell City AlMarch 2020 / Aug 2020, contracted ended.Working with PPAP and any document support to customer from supplierOn site help for any issue with productWorking with clean points with shipping and QCImproving on production and process flowJST Guntersville, ALDec 2018 to 2020 Production Manager, contracted ended.Directed production and scheduled time for employees.Make sure production schedule was met to ensure on time deliveries.Understand all requirements of production and the product produced.Making sure quality systems meet customer requirements.Quality Engineer Aerotek - Gadsden, ALMay 2018 to Dec. 2018 Quality / Process Engineer, contracted ended.Fehrer AutomotiveSubmitted PPAP to Mercedes / VW for seating components, foam products for all models. Checked test data and submitted to customer for approvals Level 3 PPAP data Design changes.Worked close with customer on PPAP portals to ensure all documents were in order.Control plans for process improvementsPC-Dmis foam parts and fixture checksToyota Boshoku Corp. 1 TB Way Mantachie MS.October 2016-May 2018 TS Coordinator / Quality Specialist, contracted ended.Supported all departments with work point sheets /work instructions documentation, keep all records up to date in the QMS, gap analysis between TS to IATF certification.Approved documents with new revision levels and uploaded to the QMS. Followed TS/IATF requirements for multiple types of layered audits. Provided all departments with support in document control for the QMS. Lead the monthly management meeting to track all departments status with internal and external quality tracking.Eagle Ottawa (Lear Corp.) 2930 W. Auburn Rochester Hills MI, 48309September 2015-October 2016 Field Quality Engineer, 90% traveling.Traveled and supported tier 1 customers, (Lear, JCI, Yanfeng, Faurecia, TS Tech and Eissmann) and OEMs (Honda, Nissan, KIA, Hyundai, Mercedes and GM) across 4 states in the southeastern region. Reviewed questionable product with SQE / Management to identify if it is acceptable by OEM limit samples and tolerances Worked with production line associates on products questions or concerns Provided all documents to support customer needs and requirements Used Service Max management software to show scheduling, task and accomplishments during my customer visitsStamped Products Inc. 201 Industrial Parkway PO. 2773 Gadsden Al 35903 PHONE NUMBER AVAILABLEMay 2014- September 2015 Quality ManagerOversee all new programs with Japanese and Korean suppliers plus keeping up to date with current programs involving stamping, welding and assembly. Managing information at customers request and relay issues to all departments Manage the development and implementation of goals, objectives, policies, procedures and systems pertaining to the QA/QC Training QC personals proper technique in preventing defective product from being developed during and after production. Work with CMM operations, PD-DMIS/Hexagon to check fixtures and parts Maintain constant communication with customer and suppliers with any issues or improvements Maintain all documents and requirements in accordance with ISO certifications.Jay Mid South 140 Thomas Drive Gadsden Al, 35904 PHONE NUMBER AVAILABLEJune 2009- May 2014 Program Manager / Process Engineer: Plant relocated.To coordinate the flow of all programs between Program Management and Manufacturing. Using Plex systems for all departments. Keep a current list of all programs and related activities for jobs. Assist production space requirements for new programs (this includes equipment requirements). Keep track of event timing for all programs/production jobs and tooling. Microsoft Office is the preferred tool along with customer-supplied documents. Make recommendations to the Plant Manager and Production Supervisor based on the needs determined from the above activities. Coordinate prototype needs and production part changers with the Program Management Team. Continue to assist Production Supervisors with production-related issues. Part of the multi-disciplinary APQP Team and communicates quality objectives and requirements for product, based on customer requirements/communication. Coordinate with the customers pre-production build events and tool trials following any changes. Review prints/CAD released by suppliers and customers. Make recommendations to Plant Manager, Maintenance Manager and customer on part design feasibility. Issue quotes on internal work done for projects or improvements on production.Jay Mid South 140 Thomas Drive Gadsden Al, 35904 PHONE NUMBER AVAILABLEMarch 2007- June 2009 Engineer/Quality Supervisor / Liaison Supervisor:Used Excel to explain quality issues, helped supplier with any quality issues at hand and engineering changes. Design method of proactive quality checks during production. Responsible for 6 to 8 QC techs and all duties. Received certificates of accomplishments (QS9000/ISO14001/TS1000) ISO 14001 Auditor ISO/TS 16949 Internal Auditor, Red X apprentice (Six sigma Sub-program) Statistical engineering. Manage all quality control activities and organize, implement and manage a total quality control program Prepare and maintain for managements approval, a quality program including policy, objectives and generalized methods, that is in keeping with current customer quality requirements, company objectives and quality control technology Implement the approved quality programs with modern quality control techniques and sound management principles. Establish quality standards for supplies and production operations based on general customer requirements and good economics. Establish quality procedures for control of product quality for the elimination of scrap and rework Serve as liaison between production and engineering in all matters involving product quality including production, material standards and process to tool quality capabilities Establish and maintain a means of measuring quality performance and customer satisfaction Select, provide training and supervise quality personnel Accept the responsibility for the overall quality system and its operational effectiveness Used Zeiss CMM to verify fixtures and working fixtures to adjustments for welded parts Overseen new prototype parts in post-production and current productionJay Mid South 140 Thomas Drive Gadsden Al, 35904 PHONE NUMBER AVAILABLEOctober 2005- March 2007 Quality Engineer/LiaisonNew model launch and oversee quality issues, engineering changes and customer relations. Operations developments throughout the customer requirements from logistics to the assembly process in creating products. Increased productivity throughout all programs by working with quality and production teams. Auto CAD background help in plant layouts and changes with company. Reduce customer and company PPM and make improvements to the overall program Implement a system of FIFO to better process for customer and company Managed containment issues and verified corrective actions plus preventative actions Proactive in developing work relation with customers and suppliers To design, facilitate and track manufacturing process to achieve trouble free operations throughout work environmentsTS Tech Automotive Seating Boaz Al(Tier 1 supplier for Honda)June 2001-October 2005 Process Engineer Design changes for current and new models Ensure parts are within drawing specifications Test and measured parts by standard requirements Time studies on production and process Supplier and customer communication relations Quality assurance internal and suppliersSUMMERY- Proficient in Excel and all other office documents creating schedules graphs production layouts. Created FEMA, PPAP, IPP, CIF, CRF, and Tooling documents. Used AUTOCAD for plant layouts and CMM for measurements. Received many awards and certificates of accomplishments. (QS9000 /ISO14001) Japanese indusial standards (JIS) and Honda engineer standards (HES).Woerner Inc. (R&D tractor machines) Foley, ALJune 1998-December 1999 Project Engineers, Development of new machinery using AutoCAD Blueprint conversions and purchasing materials CNC operator to create partsSUMMERY- Worked in the research and developing new machines and tractors equipment.Multiple skilled laborer: 1990-1998Heavy machinery, hydraulic air tools Drove tractors and backhoe Working with hydraulic tools and presses Working with wood and structural buildingsEDUCATION AND CERTIFICATIONSSix Sigma Red X certification (Statistical engineering)Lean Manufacturer certification (ATN) 2005 / 2009 / 2015Many certifications from ATN and Alabama Technology NetworksPursuing my black and green belt in Six Sigma certification in 2018PPG  E-coat advance trainingPC-Dmis / Zeiss / Faro arm and multiple CMM type trainingAugust 1996- May 1998 Gadsden State Community College Gadsden, AL Mechanical Engineer Technology Program Training at the Bevill Advance Manufacturing Facilities Over 70 tech hours achieved and multiple certificates of achievements Math skills Physics, statics, and strength of materialsGeraldine High School Geraldine, AL (1-12 grades) (1977-1990)ReferencesJoe Lanham PHONE NUMBER AVAILABLE Quality Manger (OTR Wheel engineering)Skip Pledger 256-293-9261 (Quality at TS Tech) & (Operation manager at Jay Mid-south)Dean Wilkinson 256-613-6750 (Quality Manager at Jay Mid-south)Lori Garrett 256-613-6413 (Logistics Manager)Nancy Harden PHONE NUMBER AVAILABLE (Sr. Engineer Technician at TS Tech)Jason Douglas 256-515-3347 (Quality Lead / Robot supervisor Jay Mid-south)Brandon Blunt PHONE NUMBER AVAILABLE (IT specialist at Toyota Boshoku)

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