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Click here or scroll down to respond to this candidateCandidate's Name
EMAIL AVAILABLE PHONE NUMBER AVAILABLEhttps://LINKEDIN LINK AVAILABLEPROFESSIONAL SUMMARYSkilled mechanical engineer with experience in Manufacturing engineering, Design, industrial processes, lean manufacturing, and equipment. A dynamic, team-spirited, performance-driven professional with a blend of leadership, business, and technical knowledge. Recognized for ability to communicate & enhance strategic goals with a focus on improving manufacturing process efficiencies using creative proven technical & leadership skills.PROFESSIONAL SKILLSEngineering Software: SolidWorks, ANSYS Thermal, MATLAB, Arduino, AutoCAD, CATIA V5, Microsoft Word, Microsoft PowerPoint, Microsoft ExcelProgramming Language: MATLAB, SIMULINKCertifications: CATIA V5Tools: 5Why, 5S, Lean Manufacturing 8D, PFMEA, DMS, Quality Control PPAP, TPS, Control Plan, GD&T, Testing, Layered processing audits, Validation Protocols, FRACAS, Troubleshooting, Data Analysis,PROFESSIONAL EXPERIENCEProcess EngineerGeneral Aluminum Manufacturing Company May 2022 JUNE 2024Engaged collaboratively with Cross-Functional Teams (CFT) to spearhead A3 projects focused on diminishing scrap, elevating throughput, and realizing cost efficiencies.Proven Leadership in the development of manufacturing processes, schedules, and methodologies, bolstering quality assurance through vigilant Key Performance Indicator (KPI) monitoring.Spearheaded the creation and refinement of crucial manufacturing documents, including Process Flow charts, Operation Control Points (OCP), Bills of Materials (BOMs), designs, Standard Work Instructions and trained the employees for the same on the shop floor.Conceptualized and engineered equipment and fixtures to bolster operational efficacy in critical processes such as Engraving, Trim Press, and Saws.Employed rigorous Root Cause Analysis (RCA) methodologies such as single piece flow, 5S, 8Ds, Fishbone Diagrams, and A3 frameworks to curtail both internal and external scrap.Provided instrumental support to the maintenance team in device calibration, thermal inspections, and adherence to Occupational Safety and Health Administration (OSHA) regulations across plant operations.Facilitated the closure of corrective and preventive actions (CAPA) alongside the quality team and assisted in updating Process Failure Mode Effects Analysis (PFMEA) and control plans to reflect process modifications.Led initiatives to resolve customer-specific corrective actions for safety-critical components and devised innovative safety enhancements such as new safety bars to streamline mold preparation procedures.Conducted meticulous gauge adjustments to achieve Maximum Material Condition (MMC) standards, mitigating internal scrap and fortifying quality assurance protocols.Supported cross-functional collaboration with document control, production, and quality management teams to achieve successful outcomes in external audits including International Automotive Task Force (IATF) and International Organization for Standardization (ISO).Facilitated Production Part Approval Process (PPAP) for customers utilizing Coordinate Measuring Machine (CMM) technology and executed precise dimensional inspections utilizing FaroArm and PolyWorks software to uphold rigorous production standards.Embraced a leadership role in safety initiatives encompassing Stop Work protocols, Lockout Tag Out procedures, hands-off practices, and a steadfast commitment to zero injuries, culminating in certification as a First Responder.Validation EngineerInteli Platforms October 2020 April 2022Conducted prospective and retrospective validation, reviewed validation protocols IQ/OQ/PQ documentation, VP, VSR, SOPs, protocols deviation, risk assessment, decommissioning report, and periodic review report.Assisted the design team in developing user defined products that followed 21 CFR 820.3.Proficient in using HP ALM and quality center for creating, executing, and approving requirements, test scripts, test runs, and defects.Conducted the five audit procedures on a periodic basis to validate the efficiency, effectiveness, and accuracy of a system.Prepared Deviation Reports & Logs for the different errors reported during the testing phase of System Development Life Cycle (SDLC).Conducted fracas and updated the control plans and test results whenever there was a change required.Reviewed and made changes on various products from the validation perspective as a corrective action response.Conducted various tests and wrote the test reports based on readings and data and compiled the evidence after concluding the test.Developed and updated the validation documents User Requirement Specifications (URS), Functional Requirement Specifications (FRS), and Requirement Traceability Matrix (RTM).Developed tools for quality improvement such as flow charts, check sheets, pareto reports, histograms, cause-and-effect charts, scatter diagrams and controls charts. Implemented process control systems.Created inspection and test plans of incoming materials, in-process materials, and final products as per internal and external customer requirements.Design EngineerCloudBig Technologies April 2020 - September 2020Analyzed HVAC systems and equipment to figure inefficiencies or malfunctions and create solutions to optimize performance and increase the efficiency of operation.Researched, designed, fabricated, and installed HVAC mechanical equipment to meet customer requirements.Designed the testing procedures and control equipment to accurately assess products and identified areas that required modifications and additional testing.PROFESSIONAL PROJECTSProcess EngineerGeneral Aluminum Manufacturing Company May 2022 June 2014General Aluminum Manufacturing CompanyProcess modification and improvement to increase efficiency in the saw cell.Unprocessed parts caused the increase in takt time of the product.Used the 5why analysis to understand the root cause of the problem.Designed and changed the location of the fixtures, made the process completely robot handoff that led to 42 parts getting processed in 24 minutes rather than 80 minutes.Fixed short pouring issue one of our safety critical parts.Short pouring was causing shrinkage.Analyzed the problem using3L5W methodology.Installed sensors to detect short pours which resulted in the scrap reduction from 22% to 6%.Continuous Improvement on 10-speed transmission process.The device interruptions were causing shrink and inclusion.Used the fishbone diagram and 5why to do the multi- problem analysis.Fixed the heating issue in the PLC robot cabinets by installing vent fans that were causing interruptions and leveled the devices that were causing inclusion reducing the scrap from 15% to 4%.EDUCATIONMaster of Management and leadershipCampbellsville University Jan 2023 ongoingMaster of Science: Mechanical Engineering GPA: 3.5/4.0Texas A&M University Kingsville Jan 2017 - Dec 2019Core courses: Advanced robotics, Advance material science, Continuum mechanics, Numerical Methods,Bachelor of Technology: Mechanical Engineering GPA: 3.2/4.0 Rajasthan Technical University Aug 2010 May 2015Core courses: Manufacturing Processes, Turbo machine, Design of machine elements, Material Sciences Metallurgy, and Finite element analysis.ACADEMIC PROJECTSGraduate Thesis, Design and control of a lower limb exoskeleton using Microsoft Kinect.Derived the kinematics for the human leg and then simulated it on Simulink in MATLAB using real-time values.Calculated the time series for the human leg to simulate the system on Simulink in MATLAB using Microsoft Kinect.Simulated a motor and a code for the PIV controller for the control and stability of the system and calculated the constants.Depicted the desired motion on the graphs and designed the model on SOLIDWORKS.Developed and optimized a 3D modeled cost-effective and efficient lower leg exoskeleton for people with special needs.Control System Design, Magnetic Ball LevitationUsed differential equations to convert the physical electro-mechanical system into a mathematical model.Engineered the code for a PID controller using Simulink in MATLAB.Simulated the plant model and controller to validate the accuracy of the calculations. |
