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Click here or scroll down to respond to this candidateMek M. DahmaneStreet Address - U.S.AC: PHONE NUMBER AVAILABLEEMAIL AVAILABLEPROFILEDedicated Process/Design & Operations Engineering and Project Management in any manufacturing of glass/ Ceramic Specialties, Refractories & Plastics with extensive chemistry and materials science background, effective leader who excel at using proven methods and cutting-edge technology to successfully cut costs, streamline operations and increase productivity. Assertive and enthusiastic, with extensive knowledge of Equipment design and process optimization and unsurpassed work ethics.AREAS OF EXPERTISE & QUALIFICATIONBachelors Degree with equivalent training, in Materials Science Engineering & Glass Engineering4-1/2 years of Plastic Injection Mold Process Engineer in glass manufacturing ( capsules, lids, kitchen tools and gadgets as well as accessories ( Anchor Hocking Glass /The Oneida Group ) using NISSEI INJECTION MOLD MACHINE / SERVO INJECTION MOLDING MACHINE ( HIMALIA PLASTIC I. M. with Dryer Hopper & Auto Loader ) and ARBURG ALLROUNDER ( MEDICAL DEVICES )Good overall understanding of processing-structure-properties relations pertaining to any refractory productsSix Sigma Green Belt CertificationDMAIC Project Methodology backgroundLean Manufacturing, Cost Reduction & Budgeting, Project Coordination5S, Kanban, and 5WH1 corrective action using Root Cause Ananlysis.Strategic Operation, Process Analysis & Improvement and Quality Assurance.Excellent background in Ceramic/refractory/Polymers manufacturing and applicationStatistical data analysis with excellent leadership skills.Ability to work independently with minimal instruction and a hands-on approach.Excellent communication and interpersonal skills, both oral and written.Ability to effectively organize, prioritize and time manage workload.Ability to conduct a PHA, generate an MOCs for any process, and be part of PSSR for any process related to manufacturing.Computer literate in Microsoft Office. ( Word, Excel, Power Point, and Microsoft Mng. )Computer assisted drafting ( AutoCad 2020 & AutoDesk Revit 2018 )Computer Aid Manufacturing ( C.A.M ) equivalent to CNCExtensive PLC Programming background in Glass & Ceramic fields using PID loopEMPLOYMENT EXPERIENCESELF EMPLOYED ( restoration & renovation of houses ) January 2023 - PresentELIAS TRANSPORTATION INC. June 2022 January 2023Manager of Operations / LogisticsJOHN CRANE ( DIVISION OF SMITH GROUP ) Jul. 2021 June 2022Operation and Manufacturing Engineer ( Ceramic Mechanical Seals )Silicon Carbide Ceramic Quality Control SupervisorSELF EMPLOYED FROM MARCH, 2020 THRU. JUNE, 2021Construction field ( Residential and Commercial )anchor glass ( GLASS CONTAINERS ) June. 2019 - March. 2020Operation and Process Engineer- Trouble shooting daily operation related to environmental issues.- Commissioning Internal hot and cold furnace repairs- Emission regulation (Opacity, NOx, Sox, etc...) to meet state requirements.- Supervising quality control tasks.- Raw materials processing / Batch composition / Formulas Adjustments/changes- Overseeing overall Injection Mold Process ( Technical Support/ Troubleshooting )Mix and Melt Manager- Manage department staffing levels, justifying and selecting new departmenthires when necessary.- Raw materials ordering / Batch composition & Formulation- High Temperature Processing and Equipment OperationAssistant Production Engineering- Project Management and Equipment Reliability- Responsible for driving quality, cost and service delivery projects to completionusing formal process improvement methodologies.anchor hocking glass ( Speciality glasses ) Feb. 2018 - Dec. 2018Mix and Melt Manager- Manage department staffing levels, justifying and selecting new departmenthires when necessary.- Raw materials ordering / Batch composition & Formulation- High Temperature Processing and EquipmentProcess Engineer- Raw materials processing / Batch composition / Formulas- Trouble shooting daily operation related to environmental issues.- Opacity exceedence, NOx, Sox, etc., to meet state requirements.- Injection Mold Process Engineer- Supervising quality control tasks( Pharma. Glass vials, Medical tubing specificationwith FDA design control guidelines.Assistant Production Engineering- Project Management and Equipment Reliability- Responsible for driving quality, cost and service delivery projects to completionusing formal process improvement methodologies.OWENS CORNING (Fiber Glass Composites ) May 2017 - Dec. 2017Sr. Engineer Lead in melting process- Promote effective use of existing tools and process and lead the development ofand implement standard work and standard operating procedure ( S.O.P)- Perform critical analysis of production processes and procedures for potentialcost, quality, safety, reliability, and process efficiency opportunities- Understand of Federal and State EPA, OSHA, PSM, EHS, and DOT transp. Reg.Batch house/Furnace Process Auditor- Work cooperatively and supportively with broad range of individuals withdifferent levels of education and experience.- Perform internal quality audits, investigate and resolve product quality issues,and oversee vendor quality activities.Operation/Process Technical Support- Lead and manage the company's document control needs with regards toengineered drawings and customer approvals and sign offs.- Train operators and manage the production routing data sheets.- Manage product and tooling modification and collaborates w/ group operationPQ CORPORATION (Chemicals Group, Catalysts) Dec. 2011 - March 2017Chester, PennsylvaniaA leading worldwide producer of specialty inorganic performance chemicals & catalysts.Regional Furnace Engineer (East Coast)Glass furnace design and full operationFurnace audits ( 9000-2002 )Commissioning total furnace rebuild : glass to glass-Drain, demolition, rebuild, heat-up, & production start-upFurnace hot repairs and troubleshootingOverseeing melting process improvementSpray Dryer SystemPOTTERS INDUSTRIES LLC ( a Division Co. of PQ Corporation ) March 2014 - May 2014Paris, TXA leading producer of engineered glass materials serving the highway safety, polymer additive, metal finishing, and conductive particles markets.Improve furnace design and operation.Furnace Audit and implementation of S.O.PsDevelopment & support manufacturing start-upSAINT-GOBAIN GLASS CONTAINERS INC. Feb 2009 - Oct 2011VERALLIA NORTH AMERICAN, Muncie, IndianaFurnace/Batch House Operations, Process Improvement, Design/Construction EngineerPerform annual Batch house & Furnace audit (7 out of13) of Saint-Gobain North America facilities.In charge of total furnace drain/start-up procedure during a furnace rebuild ( glass to glass )Providing technical support in terms of :Achieving the production target given by management.Co-link with laboratory for raw materials and glass analysis, stores and purchase departments for proper raw materials.Injection Mold Technical Support ( Operation/ Troubleshooting )Troubleshooting IS machine (Bottero & Emhart) in terms of optimizing the Production and cost energy reduction.Responsible for proper and smooth melting, maintaining temperature, furnace maintenance, hot and cold repair.In charge of furnace troubleshooting related to environmental issues.-Opacity exceedence, NOx, Sox, etc., to meet state requirements.KNAUF FIBER GLASS INSULATION, GmbH Jul. 2001-Dec. 2008Shelbyville, IndianaFurnace/Batch House Design & Process EngineerAssigned as a Batch House Project Engineer for a 8.3 MM projectTroubleshooting (Batch house, Furnace Oper. [Gas/Oxy. & Elect])Assisting Process Department (Batch house through Forming Dept.)Quarterly inspection of Knauf furnaces (Shelbyville IN, Lanett AL, & Shasta CA)Maintenance and updates of document data baseDesign and rebuild furnaces (electrical/Oxy-Fuel )-Establish all bill of materials documents for refractories, Steel and other equipment prior to furnace rebuild project.-Write up refractory, steel and mechanical specifications for furnace rebuilds.-Solving of potential issues during every stage of the project-Commissioning & contracting total furnace rebuild (drain, demo, rebuild)-Supervision of furnace start up and related equipment commissioning.Commissioned overall batch house construction (turn-key)Batch house construction using J.C. Williamson design (Slip form/continuous pour )Coordination of contractor work during all equipment installation of unloading, distributor, weighing, mixing systems and delivering mixed batch into furnaces.Coordination of contractor work during installation of electrical panels, controls, etc.Commissioned batch house start up (sand testing, unloading raw materials into silos, etc.Supervised overall operation of batch house from unloading raw materials into mixed batch delivery into furnacesHot & Cold Ends Production SupervisorAssigned to special projectsInstall and commission a cullet conveyor from furnace into batch house.Install and commissioned R.O. (Reverse Osmosis Unit) to improve water quality by reducing the conductivity of the plant make up water.Worked on Oven cure project (Optimization) in terms of reducing energy consumption.GALLO GLASS COMPANY, MODESTO CALIFORNIA ( U.S.A )Position: Batch / Furnace Supervisor 12/98 thru- 09/99- Improving raw materials handling (unloading, weighing, etc ..)- Particle size analysis and batch formulas- Melting process ( fuel consumption )- Coordinate a rebuild of brand new 500T Furnace melter.(substructure, superstructure, insulation, combustion system )Position: HOT END / COLD END,TECHNICAL SUPPORT 09/99 thru - 03/01- Performed statistical data analyses and engineers- Conduct and improve Zedtech / BHF glass furnace and forehearthrepairs & Operation ( heat loss combustion system, cooling, fluedesign and refactories inspection )- Improve conditioning of glass from working end into the feeder.- Supervise installation of Agr, H.E.T.A (Hot End Trend Analyzer )Ge-Develop Viscosity- Meter and G.I.A, Gob Image Analyzer- Inventory and document all forehearth and feeder refractories- Improve annealing and coating process ( 122 ft BOWMAN Lehr )- Supervised forehearth and job change crew- Worked on I.S Machine (Emhart and Bottero ) Press & Blow, NNPBand make recommendations for improving process and reducing costs- Provide written and verbal reports on assignments.- Supervising quality control tasks( ware handling, spec- etc.. )- Bulk palletizer ( Packaging )Position: Quality Control Engineer 03/01 thru- 07/01)- Quality assurance engineering ISO 9000-2000 AuditAssistant Production Manager- Batch Furnace Operation Supervisor- Establishing Production/Operation Systems- Site Selection and Physical Layout- Job Design and Production Design- Inventory & Quality ControlCertainTeed, MOUNTAINTOP PENSYLVANIA ( U.S.A )- Internship / CO-OP, Duration : 1 year- Assigned as a Batch House Supervisor- Provide written and verbal reports on assignments.- Maintenance and updates of document data base- Assisting Process Department (Batch house through Fiber GlassInsulation Forming Department.)-Creating S.O.P Documents for Batch House and FurnaceEDUCATIONPursuing M.B.A (Masters Business Management) 2020 -currentElkton College, Elkton, MD/Ashworth CollegeBachelor of Material Sciences, Chemistry, Glass & Ceramic Engineering / 1994-1998Alfred University. Town of Alfred, New York, NYAssociates Degree in Business 1992-1994Corning Community College, New York, NYAssociates Degree in Electrotechnics ( B.T.S en Electrotechnique, France ) 1984-1986Institute of Electrotechnique, Livry Gargand, France.LANGUAGE SKILLSFluent in English (Written & Verbal), French (Native), and intermediate in Spanish & ItalianACHIEVEMENTSAttend annual Glass Problems Conference, Ohio ( 2001- present )Forehearth Operations Training Certificate, 2011L.E.A.D (Leadership Workshop Training 1& 2), 2016-2017G.C.D (Global Consent Decree)Training related to emission, 2009-2011Advanced chemical Batch Formulation & Furnace Training 2010 & 2015A.C.S.I (Application Control System Integrated) Certificate, 2010N.A.C (North American Combustion) Certificate, 2006/2017PID/MPC Control Boundary Training Certification ( Owens Corning, 2017 )Kaizan and 5 S Training Certifications ( 2018-2019 )Lean Six Sigma Green Belt Certification ( 2018-2019References :- Tony Yates : Plant Manager ( John Crane Co. ) : 1-815-459-0420- Larry McClowsky: Former President of KTG Glass, Cell# : PHONE NUMBER AVAILABLE- David McMullen: Sr.Lead Process Development Mgr. Cell # : PHONE NUMBER AVAILABLEAVAILABILITY : 2023 |
