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Vp Of Operations Resume Winterset, IA
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Title VP of Operations
Target Location US-IA-Winterset
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Phone Available with paid plan
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                                         Candidate's Name
         Street Address    PHONE NUMBER AVAILABLE   EMAIL AVAILABLE
EXECUTIVE PROFILE
  Results-driven manufacturing production leader with extensive experience in operations management, quality
   control, employee engagement, safety and customer service
  Highly knowledgeable in all aspects within the food manufacturing industry including staff development, Lean
   manufacturing and continuous improvement, safety standards, risk management and quality assurance
  Impactful team leader, skilled in the supervision and training of staff to ensure a comprehensive understanding of
   company goals, objectives and safety standards
  Strategic change leader with proven success in project management, financial analysis and materials management
   in the implementation of new products/processes and line commissioning
  Exceptional communication, organization, analytical, presentation and interpersonal relationship skills with the
   ability to effectively interact with management and associates at all levels
  Proficient user of Microsoft Office software applications
PROFESSIONAL EXPERIENCE
J. SKINNER BAKING COMPANY, Omaha, Nebraska                                            August 2016   June 2024
Vice President of Operations                           December 2018   June 2024
  Effectively managed operations for three food production facilities with more than 800 employees, with direct
     supervision over Director of Quality, Director of Maintenance, Director of Supply Chain, Safety Manager and two
     plant managers
  Monitored statistical process, quality control and production-related data to ensure plant efficiencies are met
  Managed and maintained P&L, budget and cost control initiatives, and partnered with management to conduct
     forecasting and planning
  Developed and implemented multiple processes for improving supply chain efficiencies and cost effectiveness to
     ensure optimal performance
  Key results:
         o Increased annual sales from $130M to more than $260M in five years
         o Successfully managed the development and launch of 15 new pastry products in five years
         o Implemented two new high-speed production lines to support increased manufacturing volume
         o Improved OEE by 11%, reduced waste by 26% and reduced overtime by 22% through implementing Lean
             manufacturing and employee engagement principles, and hourly KPI production floor tracking
         o Recognized by Walmart as Supplier of the Year during COVID for successfully maintaining a 97.3% product
             fill rate, as well as an industry leader in sustainability
         o Successfully negotiated two union contracts for a three-year term
Plant Manager                                          August 2016   December 2018
  Successfully oversaw all aspects of operations for 135,000 square foot production facility, including productivity,
    P&L, safety, quality control standards and equipment reliability
  Hired, managed, mentored, evaluated and scheduled a staff of 450 employees operating three fast-paced
    production lines
  Conducted onsite monthly reporting for CEO and Executive Vice President
  Led combined hourly and salaried safety team and conducted Learning After Doing (LAD) meetings for all
    recordable and non-recordable accidents
  Key results:
        o Implemented a plant control process and cadence incorporating Lean and continuous improvement
            activities, successfully increasing first pass quality from 95.8% to 99.2% and improving OEE by 10%
        o Effectively reduced plant recordable rate for two consecutive years through proven BBS and employee
            engagement strategies
        o Reduced waste by 11% through loss point identification and overfill SPC project
        o Achieved an  excellent  SQF audit rating in 2017
FERRARA CANDY COMPANY, Creston, Iowa                                                 June 2011   August 2016
Operations Manager
  Effectually led production and sanitation facilities for 450,000 square foot manufacturing plant, including
   productivity, annual budget, safety, quality control standards and plant sanitation
  Hired, managed, mentored, evaluated and scheduled a staff of 350 employees with three shift managers, four
   supervisors and nine crew leaders
  Oversaw a budget consisting of a $18MM payroll and $35MM in raw materials conversion
                                                                                                             Lensing - 2

    Key results:
        o Delivered $3.2MM in savings in 2015 while reducing conversion costs by 6%
        o Achieved an  A  rating on all BRC food safety audits
        o Reduced plant recordable rate by 60% over the last five years through Behavioral Based Safety (BBS)
            training, LAD meetings and employee engagement
        o Increased machine efficiency and reliability by 22%, and reduced scrap by 11% through loss point
            identification and overfill Statistical Process Control project implementation
        o Developed and implemented a facility strategic plan for effectively measuring and following targeted
            annual KPIs
        o Implemented a Plant Control Process and cadence that successfully incorporates Lean and continuous
            improvement activities
SARA LEE BAKERY, Roseville, Minnesota                                                  June 1985   April 2011
Plant Manufacturing Manager                                  July 2001   April 2011
  Effectively oversaw and managed all aspects of 102,000 square foot manufacturing plant, including productivity,
    budget implementation, safety training, and quality control standards
  Managed and scheduled a staff of 80 team members with six supervisors on three bread shifts and three bun shifts
  Oversaw a budget consisting of a $9MM payroll and $20MM in raw materials conversion
  Key results:
       o Consistently maintained an excellent rating on all regulatory and quality system audits
       o Implemented Lean Transformation at the Roseville Plant in August 2006
       o Selected by Executive Management to deliver the Leadership Essential Training Program in the Central
            Region (13 plants) to all management employees (145)
       o Significantly improved Roseville Plant OEE by 28% and reduced overuse by 18% by applying Lean tools and
            engaging staff, resulting in a cost savings of $926,000 from 2009 to 2011
       o Improved manufacturing safety performance by 60% by implementing an employee safety Steering
            Committee, repeater program, weekly plant safety audits and hourly employee STOP observations,
            resulting in reduction of risk ratio from 18 to seven recordable injuries and a cost savings of $200,000
            annually
       o Actively involved in the company certification of SQF Level 3 (Safe Quality Foods) through policy, programs
            and training
Interim Plant Manager, Wichita, Kansas                   February 2010   June 2010
  Maintained all aspects of 70,000 square foot plant budget, safe work environment and product quality standards
  Directed and managed all plant operations, including production, maintenance, sanitation, distribution, staff
    development, budget, safety measures and risk management
  Oversaw a staff of six department managers, eight supervisors and 135 hourly employees
  Financial responsibilities included payroll of $6MM and $14MM in raw materials conversion
  Trained all salaried and hourly employees on the Leadership Profile to improve employee behavior
Operations Manager, Tarboro, North Carolina                March 2000   July 2001
  Met financial targets for the entire 650,000 square-foot facility with 1,300 employees, staff development, training
   personnel on new processes, and adhering to product qualification and commercialization timelines
  Oversaw payroll of $35MM and $60MM in raw materials conversion
  Managed staff of four production managers and 22 production coaches
  Led the Operations team to assist in opening of the Tarboro, North Carolina plant in 1990
  Selected as Site Coordinator for the start-up of an integrated materials management system; trained supervisors
   and hourly personnel in several plants on system inputs and data manipulation techniques
  Developed a method for tracking ingredients and devised a flow chart to reduce operator input errors
Production Manager, New Hampton, Iowa                       February 1999   March 2000
  Met production budget, organized plant tests, met product quality standards and safety measures, and maintained
    an excellent rating on food safety and sanitation audits
  Managed a payroll of $20MM and $40MM in raw materials conversion
  Oversaw a staff that included 10 production supervisors and 400 hourly personnel
  Implemented Deliberate Method Change, working with team members on the layer cake line, which resulted in the
    reduction of scrap by 20%, thrift by 10% and $120,000 in savings
                                                                                         Lensing - 3

Process Improvement Manager                             September 1998   February 1999
Shift Manager                                           November 1997   September 1998
Third Shift Production and Maintenance Facilitator      March 1997   November 1997
Production Supervisor                                   1988   1997
Sanitation Supervisor                                   1985   1988
EDUCATION
WARTBURG COLLEGE, Waverly, Iowa
Bachelor of Arts in Business Administration, Double Major in Marketing and Economics

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