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Title Manufacturing Engineering Design Engineer
Target Location US-IL-Peoria
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Candidate's Name
Peoria, IL PHONE NUMBER AVAILABLE EMAIL AVAILABLE LINKEDIN LINK AVAILABLEOBJECTIVE: Mechanical and Manufacturing engineering graduate with experience in Mechanical Designing. Actively looking for a full-time job or an internship as Mechanical Design Engineer & Manufacturing Engineering. EDUCATION: Bradley University, Peoria, IL  ABET Accredited Graduated May 2024 Master of Science in Manufacturing EngineeringManufacturing Engineering GPA - 3.5 / 4University of Mumbai, Mumbai, India May 2022Bachelor of Engineering in Mechanical EngineeringPROFESSIONAL EXPERIENCE:Mechanical Design Engineer Arrow Metalliks Mumbai, India May 2019  May 2022 Design and Optimization of Excavator Arm Bucket Designed and assembled diverse types of excavator buckets using high-strength wear-resistant materials focusing on improving efficiency, integrated reinforcement plates and wear strips at high-stress areas to enhance durability, created robust and user- friendly attachment mechanisms, designed buckets to work seamlessly with hydraulic systems for smooth operation and precise control using Creo Parametric and SolidWorks. Performed modal and static structural von mises analysis of excavator arm bucket using Creo Simulation and Hyper mesh for tetrahedral meshing. Conducted static force analysis to calculate external loads on bucket components. Achieved 5% weight reduction through optimized material removal while maintaining structural safety factors (von Mises stress, deformations) within allowable limits. Collaborated with cross-functional teams to ensure efficient assembly and secure mounting, while managing product outsourcing and procurement. Fabricated 3D Printed prototype of optimized bucket design based on FEA results and created production drawings. Executed the product development process from design iteration to quality assurance, utilizing low-alloy aluminum steel and conducting rigorous FEA analysis. Proficiently curated documents including Product Change Notifications (PCN), Production Part Approval Process (PPAP), Initial Sample Inspection Reports (ISIR), and Tooling Final Reports (TFR), ensuring regulatory compliance and seamless workflow management. Coordinated in the engineering validation process including EVT, DVT, PVT, RAMP and Mass Production ensuring product quality and manufacturing readiness. Engaged in continuous improvement through root cause analyses, innovation in weight reduction strategies, and active participation in engineering validation processes. Contributed to technical design review sessions, fostering collaboration, and driving efficiency enhancements in design processes.RESEARCH PROJECT:Optimizing Functionality in Stance-Control Knee Orthosis Design Bradley University Aug 2023  May 2024 Engineered the Flexible Range Control Mechanism using Creo Parametric and SolidWorks ensuring precise and efficient design processes. Designed incremental settings with clearly marked notches or visual indicators for precise control of movement degrees. Utilized a modular design approach, allowing the addition or removal of parts based on recovery stages, transitioning from restrictive to less restrictive settings. Conducted structural analysis using Creo Simulate to optimize brace geometry for maximum strength & analyze stress distribution. Evaluated materials based on modulus of elasticity and yield strength to ensure durability against bending, torsional, and compressive forces. Concluded that the maximum bending stress (155.64 MPa) is significantly lower than the yield strength, with a factor of safety of 1.55. Tested the FRC mechanism for structural integrity, focusing on its ability to withstand forces and moments during normal gait cycles. Conducted Finite Element Analysis (FEA) simulations, indicating that the design maintains structural integrity under peak loads, with stress concentrations well within the safe limits of the chosen materials. ACADEMIC PROJECTS:Six Sigma Surface Roughness Optimization in Turning Operation Bradley University June 2023 Applied Six Sigma techniques to improve the process capability, leading to optimization in surface roughness during the turning operation. Improved the analysis and enhancement phase by optimizing Cp and Cpk values using S/N ratio factors and Taguchi Analysis. Followed DMAIC process during the whole operation. Performed root cause analysis by using FMEA, fishbone diagram and 5 whys method to analyze process failures, ensuring that measurements were consistent through a thorough gage R&R study. Implemented SIPOC and Cause & Effect Matrix to Identify critical input and output parameters based on required specifications. Injection Molding Project Bradley University March 2023 Designed a Multifunctional Measuring Spoon using ABS Plastic which can measure various spoon measurements such as 1 TBSP, TBSP as well as liquids. Executed the operation by CNC Machining for the Mold and Injection Molding for the part using the EM260-V Injection Molding Machine. In semi-automatic mode, the EM260-V Toggle Type Injection Molding machine produced spoons in 8 cavities with a shot weight of 16g each at a thickness of 2mm and cycle time of 25s. Automated Solar Power Grass Cutting Machine Mumbai University March 2022 Designed the working mechanism and arms, plates, mounts, and wiring harness using Creo and SolidWorks. Performed static load analysis on the mechanism links using Creo Simulation. Successfully reported the analysis and documented with graphs and charts. Assisted the team for documenting and preparing the report for the final project submission. SKILLS: Mechanical Designing Software: AutoCAD 3D, Factory CAD, Creo Parametric, Creo Simulate, SolidWorks, Catia V5, Fusion 360, Ansys Workbench, Primavera P6, FEA Analysis, DFMPro, Kaizen, MS Visio, 3D Printing Professional Languages: English, Hindi, MarathiCERTIFICATIONS: Dassault Systems Certified SolidWorks Associate. March 2022 Certified the program requirements for Master In Mechanical CAD in (AutoCAD 3D, SolidWorks, Catia V5, Ansys Workbench, Primavera P6) March 2020 Certified First Tech Challenge (FTC) Judge for Robotics competitions. January 2024 Achieved certification for First Tech Challenge Gracious Professionalism. January 2024 ACTIVITIES: Club Volleyball Player, Bradley University, Illinois 2023 Manager of Athletic Facility at Renaissance Coliseum, Bradley University, IL Jan 2022  May 2024 D1 Soccer Player at University competitions & Reliance Youth Foundation tournaments 2021 Achieved the Second rank in zonal level Chess competition from Mumbai district 2020

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