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Title Manufacturing Engineer Battery
Target Location US-OR-Hillsboro
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Candidate's Name
PHONE NUMBER AVAILABLE EMAIL AVAILABLE LinkedInPROFILEDynamic Battery Manufacturing Engineer with 2+ years of experience specializing in CAD modeling optimization, ECAD/MCAD exchange, and prototype cycle enhancements. Proficient in cutting-edge diagnostic tools such as CATIA, SOLIDWORKS, and ANSYS, driving product reliability and performance improvements. Skilled in project leadership, 3D printing, and material optimization, resulting in substantial cost reductions and efficiency gains. Adept in Python and Linux for technical support and process automation, committed to advancing battery technology for sustainable energy solutions.SKILLSSoftware - CAD Modelling (CATIA, Autodesk, SOLIDWORKS, AUTOCAD, Inventor), ANSYS, MATLAB, MS OfficeTechnical - 3D Printing and Laser Cutting, Lathe Machine, Welding, CNCsOther - Linux, PythonPROFESSIONAL EXPERIENCEExide Industries, India Battery Manufacturing Engineer Jul 2021  Apr 2022Successfully executed all scheduled quality checks and performance tests for battery manufacturing processes, ensuring zero major defects and adherence to industry standards.Optimized battery design and assembly process, refining electrode surfaces and mounting battery components with advanced techniques, resulting in faster production cycles and enhanced battery reliability..Designed and analyzed battery components and assemblies using advanced CAD tools (CATIA, SOLIDWORKS), ensuring precision and compliance with engineering standards.Conducted finite element analysis (FEA) to validate battery design integrity under various load conditions, improving overall product robustness and performance.Led automation projects in battery manufacturing processes, reducing production time, and increasing throughput.Developed comprehensive technical documentation and standard operating procedures (SOPs) for new equipment and processes, facilitating smoother transitions and training for production staff.Collaborated with cross-functional teams, including electrical and software engineers, to integrate mechanical designs with system architecture, enhancing battery functionality and user experience. FORD Motor Company Chandrapur, India Battery Manufacturing Engineer Jun 2020  Jul 2021Conducted an in-depth investigation into the Ford Figo Aspire 2019's suspension and steering mechanisms, utilizing state-of-the-art diagnostic equipment to propose enhancements that could increase vehicle stability by up to 15%.Executed comprehensive powertrain evaluations on the 1.4L Duratorq 16V (Sigma) engine, documenting a peak power enhancement of 5% over standard models, leading to an optimized fuel efficiency increase of 10%.Assisted in the development and implementation of manufacturing processes for new automotive components, ensuring alignment with industry standards and regulatory requirements.Performed root cause analysis of mechanical failures, recommending design modifications and preventive measures to enhance reliability and safety.Participated in the prototyping and testing of new vehicle components, providing feedback and suggestions for improvements based on empirical data.Executed comprehensive evaluations of battery energy systems, documenting performance improvements and optimizing energy efficiency.PROJECT AND RESEARCH EXPERIENCEUniversity of Florida Gainesville, Fl Graduate Researcher Aug 2023  PresentDeveloped and optimized a novel Si electrode fabrication method, enhancing efficiency and uniformity, directly impacting battery performanceExperimented cycling tests on Si electrodes, documenting retention rates of 71%, 69.3%, and 67.3% over 50 cycles for electrodes with dimensions of 50nm, 500nm, and 1 micron, respectively, showcasing endurance of electrodeIdentified crack formation in 500nm and 1-micron electrodes within 10 cycles, attributing to increased capacity decay, while the 50nm electrode exhibited no cracks and superior retention even after 100 cycles Mechatol Engineering Solutions Pvt. Ltd. Pune, India Project Lead Aug 2020  Mar 2021Led a 4-person team to innovate a screw feeder assembly for asphalt, tailoring to customer specs (50 TPH, 11,500 mm length), enhancing efficiency and satisfaction through meticulous optimization.Designed and analyzed a 12.8 TPH unit with CAD modelling (CATIA, SOLIDWORKS) and FEA (Static, Thermal), ensuring superior performance and reliability through advanced engineering for asphalt applicationsCut manufacturing costs by 10% by leading material selection training, optimizing material efficiency without compromising quality, improving project profitability.SAE BAJA (Throughout College year) Pune, India Team Head Aug 2017  Mar 2021Fabricated a durable chassis utilizing 200 sq ft of sheet metal and conducted comprehensive safety tests, showcasing expertise in structural engineering and quality assurance.Synthesized a 4WD drivetrain integrating a two-stage gearbox with differentiated spool and open differentials, optimizing traction and adaptability in diverse terrains.Customized a lighter, high-efficiency CVT achieving a 3.9 to 0.9 gear ratio, through the inventive engineering of a yoke and aluminum driveshaft for enhanced power deliveryEDUCATIONUniversity of Florida (GPA: 3.55) Gainesville, FLMasters in Mechanical Engineering Aug 2022  PresentSpecialization - Solid Mechanics and Design Manufacturing, Robotics and AutomationMinor in Project Management (CAPM)/ Semiconductor Fabrication and Device DesignTeaching Assistant - Mechanical Design GraduateMIT Academy of Engineering (GPA: 3.6) Pune, IndiaB. Tech. in Mechanical Engineering Aug 2017  May 2021 Courses- Solid Mechanics, Machine Design, Heat Transfer, Fluid Mechanics, Minor in Robotics and Automation

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