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PHONE NUMBER AVAILABLE-homePHONE NUMBER AVAILABLE-cellEMAIL AVAILABLESkills ProfileASQ-Six Sigma Green Belt trainingTQM, Fort Wayne-Lean TrainingASQ- CQT and Senior MemberIUSB-Internal Auditing ISO 9000/TS 16949Software: Mini-Tab, Microsoft Office, Basic Auto-Cad, Adobe Pro, Gage Trak-FDAPurdue North Central-Industrial EngineeringGreen Generalist Certificate - PurdueFord Fairlane Center, Dearborn, MI. GDT, FMEA and PPAPEmployment HistorySDQE DePuy 8/9/21-12/30/23NPD Supplier Design Quality EngineerWork with new suppliers for project launch with Leeds, England.Supplier visits-process verification, FAIs, Automated Inspection Verification, PPAP.PVEs, Supplier NC,s.QE Manufacturing Consultant Orchid-Oxford 4/19/21-6/18/21NCR resolution.SQE/EU-MDR Consultant Zimmer Biomet-Oxford 3/9/20-3/31/20**COVID-19 put project on hold.Work with suppliers to ensure compliance with EU MDR 2017/745/EUProcess Flows, Control Plans, PFMEAs, Special Processes. Help develop if needed. Stage 1.Manufacturing/Process CAPA Consultant Zimmer Biomet-Oxford 11/2018-12/2019CAPA Engineer/Owner.Process Validation-IQ/PQ/OQIssue InvestigationRoot Cause Analysis & Risk AssessmentAction & Implementation PlanFinal Risk Assessment & VoE.Project Management.Consultant Quality/Process Shiloh-PRP 06/ 2018-10/2018Machining cell process flow improvements/work load distribution.Process improvements.Update work instructions.Employee training on process and quality standardsProblem Solving 3 X 5 Whys for customer complaints.Quality Engineer Avalign-Career Transitions 07/ 2016-12/ 2017Review and update calibration system, determine gauging needs for manufacturing cellsSet-up, write work instruction-train the trainer and train personnel on Gagetrak I&R moduleReview and resolve CAPA issues from customer auditSpecial projects- production improvements, training program for floor production audits and work instructions for new gauging equipmentQuality Engineer CVG-Areotech 04/2016-06/2017Supplier PPAPsReview incoming inspection criteriaReview FMEAs for supplier production processesQuality Engineer AMI-Aerotech 10/2015-03/2016Quality Engineer for automotive product linesPPAPs, 8-DsCustomer visits for improvements and resolve issuesUpdate work and gage instructionsProcess improvementsQuality Engineer Zimmer-Aerotech 03/2014-08/2015Quality Engineer for Special ProjectsWrite and perform QP, IQ IQSRs for production equipmentProcess capability studies for process changesProject segment lead for creation of Feature Inspection Plans and associated printsLead project team through updating Inspection Plans for off-site manufacturingReview and update DFMEAs to meet updated standards for remediationReview prints for current specificationsInitiate and write Manufacturing Change Notices and Feature Inspection Plans as needed.Supplier Quality Engineer Biomet-ZING Recruiting 10/2012 - 03/ 2014Review and write incoming inspection requirements for transfer productsDetermine gauging requirements, design and order as neededTrain inspectors on updated inspection methodsReview suppliers qualifications.Quality Engineer CTS Corp .Career Transitions 01/2012-10/2012Update control plans from preproduction to production level. Ensure measurement methods are updated and change as neededReview customer specifications to ensure complianceDevelop measurement methods and write inspection instructions for new processesSupplier Quality Engineer Symmetry Medical 08/2007-08/2009Quality Project Coordinator/SQE for Symmetry Medical Malaysia.Set up Quality systems and work with Symmetry Medical Malaysia, internal and customers with submissions and PPAPs.Advise on quality and manufacturing process issues/improvements.Supplier Quality Engineer for new Out Vend Products suppliers, assess qualifications for producing product.Work with machining suppliers to resolve issues and create working partnerships.Senior Manufacturing Specialist Caterpillar-Volt USA. 01/2007 - 08/2007M.E. for Transmission and PC Valve at Caterpillar Joliet, IL.Worked as a team member on several improvement projects that dealt with internal, external and international plants. Implement process improvementsReview and update FMEAs and control plansWork with new product team with APQP for product in cellProjects:oResolve issue with hydraulic pistons in the center less grinding celloHydraulic fluid flow- Multi Plant, testing procedures and correct valve selectionoAssembly Issues, in process improvements lowered rework by 90%oCutting fluid cost in Aluminum machine cell, coolant selection and sump lifeoMaterial in castings-multi plant, overseas. Decreased returns and rework by 85%oCell process mapping, increased available operator time to 30%SSGB / QE Symmetry Medical 12/2004-10/2006Lead Six Sigma project teams thru several successful projects resulting in cost savings and reduction of in process timesReview customer/process prints for quality, gauging needs, inspection methods, manufacturability and quotationsWork with customers and venders to find solutions for product opportunitiesManage inspectors to meet current inspection methods for customers.Internal auditingProjects:oCutting Fluids, decreased cost and increased sump life x12oBurr Reduction, decreased hand deburr operation by 80% and decreased scrapoStraightening Process, decreased in process rework by 75%oMulti Axis Machining, Decreased machine steps and improved thru putoQuoting time to Approval, from 23 days to 4 daysoLaser Engraving, decrease time consuming machine engrave to laseroCutting Tool life, decrease cost while increasing productionPrototype Quality Federal Mogul/AE Pistons 03/1993 12/2004Set up quality functions and processes, PPAPs for new product.Program CMM, Tally Rand ovality system, Surfcorder Surface Ra., Zeiss Surface ProfilerFull layout and customer documentation of partsUsage/setup of standard measuring devices and electronic gaugingDesign and ordering of gaugingPrototype Quality rep on transferring Diesel Piston cell to South Bend plantAPQP for new product moving to productionFMEA/Control Plan for DepartmentEducation and TrainingGreen Generalist Certification Purdue UniversityGreen Belt Six Sigma ASQTotal Quality Management Lean Training Fort WayneInternal Auditing ISO9000/TS 16949 Indiana University South BendIndustrial Engineering (Completed 2 years) Purdue UniversityHigh School Diploma La Porte High School |
