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Title Mechanical Engineer A Senior
Target Location US-AL-Madison
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QualificationsOver 30 years experience in machining, forming, heat-treating, design, and testing of iron, steels, aluminum, and magnesium alloysExperience with polymers, ceramics, glass ceramics, polymers, hard and soft coatings, and adhesivesExperience with design of both components and complicated assembliesR&D of manufacturing improvements (ex. hard burnishing of oil seal surface), material development (ex. high hardening low alloy steel) and oil/grease and oil additivesDevelopment of custom/specific testing for various R&D programsVerification testing, derived from customer requirements through both standard and special testingAuthor of Technical and White papers and recorded several invention recordsKnowledge of tribology measurement and analysis, ISO 25178 proof readerAble to read complicated assembly drawing, knowledge of GD&TReleased hundreds of production drawing of both components and assemblies per ASME Y14.3 Education 1988  1993 University of Cincinnati Cincinnati, OH B.S. Materials EngineeringProfessional Practice Performance Certificate2004  2006 University of Toledo Toledo, OHM.S. Mechanical Engineering3.638 GPAProfessionalExperience2020  2021 Science Applications International Corporation (SAIC) Huntsville, AL Sr. Mechanical Engineer  DS.AAMD Air & Missile DefenseParticipate in Project planning activities, estimation and schedule development.Identify and manage hardware requirements with a focus on mechanical, environmental, electromechanical, thermal and material performance.Work with a multi-disciplinary team to develop primary designs based on functional decomposition of requirements using DAD/CFD/FEA, modeling, simulation, analysis and rapid prototyping.Perform detailed design and verification activities to take prototype designs to maturity.Integrate functional components into Line Replaceable Unit (LRU)  level designs. Support integration of LRUs into higher-level systems.Support acceptance testing of LRU and systems per customer requirements, e.g. MIL-STD-810.Generate and Review documentation for a Technical Data Package associated with the design, development, unit test, and integration of hardware components.Assess technical and integration risk and help identify mitigations.Review test plans and procedures; Review and adjudicate Deficiency Reports.Review relevant milestone contract deliverables and provide recommendations across the life cycle of a development effort.2014  2018 American Axle & Manufacturing Detroit, MI Sr. Product Engineer  DriveshaftsPlan, initiate and track engineering design projects for passenger car and truck applicationsDevelop, validate and release driveshaft designsCoordinate driveshaft design analysis processesMaintain engineering project budgets and schedulesCoordinate prototype builds for applicable designs, including advance prototype procurementProvide Bill of Materials (BOM) and technical information to support cost estimatesPresent written and technical communication to customerProvide design recommendations and technical support to application engineersCoordinate DVP&R testingProvide technical direction to CAD designers, manufacturing, process engineers, suppliers, purchasing, analysis, and test engineers as well other product engineers Phone: PHONE NUMBER AVAILABLEE-mail: EMAIL AVAILABLEAddress: Huntsville, AL 358242008  2014 General Dynamics  Land Systems Sterling Heights, MI Sr. Armor Design Engineer  Materials Engineering and SurvivabilityResponsible for the Design, Development and Integration of Armor Systems for light to heavily armored tracked and wheeled vehicle programsArmor upgrades and supplemental armor systems for such programs as FCS, ABRAMS, Stryker, MRAP as well as other yet unnamed experimental platforms for the U.S. Land Warfare SystemsWork closely with both TACOM and ARL to develop and integrate new and add-on Armor Systems to defeat newly identified and continually developing small, medium and large ballistic threats in all theaters of operationsExercise extensive customer coordination as well as the ability to work within the design standards and common design practices associated with military vehicular design to assure designs and design changes are completed in a timely and effective manner 2006  2008 General Dynamics  Land Systems Lima, OH Sr. Materials Engineer  Operational Engineering & Liaison EngineeringProvide Materials Engineering technical support to all programs and manufacturing operations at Joint Systems Manufacturing Center (JSMC)Support planning, prototype hardware fabrication, and assembly processes for current and new vehicle programs and act on engineering issues that have the potential to interrupt program or delivery schedulesIdentify and communicate engineering problems to the proper design authority (TACOM, DOD, Army, Navy, Marines) for joint resolution using problem reports and Engineering Change Requests (ECRs)Resolve Material Problem Reports pertaining to supplier issuesCreate Engineering Change Proposals (ECP's), Deviations and Waivers to resolve technical design and manufacturing issuesProvide technical support & project management on multiple engineering projectsProvide engineering support to production through Material Review Board (MRB) activitiesProvide technical interface with on-site customer the U.S. Government Department of Defense 1999  2006 Dana Corporation Ottawa Lake, MIMaterials Engineer  Advance Technology Research / Development GroupIdentify, research, develop, and recommend new materials and processes to incorporate into current, developing, and potential products and processesProvide failure analysis, solutions, and recommendations related to engineering materials, process, heat- treatment, and inspection specificationsProvide materials analysis related to manufacturing, product and supplier/customer concernsProject management from inception, through development and validation of test methodologies through experiment, experience, customer requirement, and team participationEvaluate and interpret test results and report generation including solutions and recommendationsInvestigation and analysis of applied research projects including a Department of Energy Research GrantPerform both standard and non-standard tests as requested by customersWork with various disciplines, from quality and production control to advanced engineering throughout the corporation, in a team environment to develop engineering and material solutionsOperation, maintenance, and repair of numerous laboratory and analytical equipment including Scanning Electron Microscopy (SEM), Energy Dispersive Spectrometry (EDS), X-ray Diffraction (XRD), Optical Emission Spectrometry, optical interferometryResearch, identify, and purchase analytical and testing equipment to support present and future needs1999-2001 Board of Examiners Dana Quality Leadership ProcessA2LA Accredited Laboratory ISO Guide 17025, Certified Internal Auditor 1993  1999 Dana Corporation Syracuse, INMetallurgical Engineer  Spicer Light Axle DivisionProduction control and quality improvement of carburizing, induction hardening, heat treating, welding, machining, and assembly operations in a Tier I automobile and truck (class 5 to 8) supplier production facilityManagement of unionized inspection department workforceProgram and operation of a coordinate measuring machineQS9000 Documentation, APQP, PPAP, FEMA1991  1993 Kaiser Aluminum Newark, OHMetallurgical Engineer Co-opProduction control and quality improvement of casting, heat-treatment, extrusion, rolling, and drawing of various aluminum and magnesium alloys.Patents andPublicationsAnalysis of Rotary Swaging Tooling Rolling Contact Fatigue and Life Improvement Under Service Conditions  STLE Second World Tribology Congress - Vienna, Austria, April, 2002Development of the Methodology for 3-D Characterization of Oil Seal Shaft Surfaces  SAE 2XXX-XX-XXXXHard Turning as Finishing Alternative for Spline Shafts  IASME CPR-17 #0310 (Internal Conference on Production Research August 2003)Surface Finish for A Case of Continuous and Interrupted OD Hard Turning  IMEC2003-42538 (ASME IMEC November 2003)Hard Turning as Finishing Alternative for 1117 Steel Camshafts  International Journal for Manufacturing Science & Technology, US Library of Congress, ISSN 1524-1548, Volume 5 No. 2 2003/2004Invention record for Slip Yoke Barrel with Multiple Surface Textures Dana Case 5768 UJ R&D, patent pendingInvention record for Interference Burnishing Manufacture of Slip Yoke with no Preferential Lead, Dana Case 5576 R&D and 5658 R&D, patent pendingProfessionalAssociationsSociety of Tribologists and Lubrication Engineers (STLE)American Society of Mechanical Engineers (ASME),Society of Automotive Engineers (SAE)References Available upon request

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