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Title Program Manager Senior Business
Target Location US-VA-Alexandria
Email Available with paid plan
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Sterling, VA Street Address
PHONE NUMBER AVAILABLE; EMAIL AVAILABLELINKEDIN LINK AVAILABLESENIOR BUSINESS OPERATIONS LEADER  PROGRAM MANAGER Generates Earnings and GrowthAn award winning, 6-sigma black belt, patent holding, senior operations executive and experienced program manager who can arrange temporal, spatial, human, material and equipment resources to generate earnings. Accepting full responsibility for P/L and driving operational improvements, reducing inventory and maximizing on- time delivery, the demonstration of servant-leadership has driven profit and organizational success.With P/L responsibility drove EBIT above corporate goals by removing operational constraints and Designing for Manufacturability (DFM)Improved On-time Deliveries by establishing daily goals as predictive indicatorsChampioned DFM, Continuous Improvement and LeanManufacturing events by engaging cross disciplined teams for process development and improvementImproved throughput and margin by continuous process improvementLed IPT and NPT to launch new aerospace productsCertified and maintained ISO9000/AS9100/R2RiosExperienced in PDR/CDR to develop KPIs that were parallel to customer product expectations, profit goals and operational gatesExperienced in ITAR and defense proceduresProgram management for facility transfer whilemaintaining customer deliveries for a civil airframeAdvanced Composites, metal forming and machining 2023  Program Manager on contract to GKN transitioning Honda Jet Composite Fuselages to Chihuahua, MX.Coordinated supply chain from internal GKN sites and tooling movement to facilitate timely transition;Managed customer delivery requirement (100% on time delivery, No quality escapes);Reported critical information to customer in terms of requests for engineering changes and pricing. 2020-present, Operations and Continuous Improvements (Rocket Cone Forgings, Composite Fuselages for Business Jets, Vibration Attenuation Materials, Contoured Automotive Glass (Brussels, Belgium), Fabricated Aluminum Extrusions for EV)Battery Solutions, LLC (Environmental Services and Consumer Electronics eCommerce) VP of Operations (Wixom, MI and Mesa, AZ) 2019-2020Recruited to consolidate and move an operations division from Chatsworth, CA to Mesa, AZ;Integrated the operations to the existing organization, expanded the facility, refitted it, and performed full material inventories with less than 1% variance in book values.American Handforge, Inc (Hot Open Die Forging) (Realto, CA) 2018-2019Interim GM with P/L responsibilities for a struggling forging organization focusing on Aluminum and Titanium aerospace products;Rebuild of hydraulic valving, controls, filtering and reservoirs of major high pressure press;Returned facility to three operational presses;Regained the pace and deliveries and reduced back orders (known as delinquencies at PCC) to virtually $0 after 4 months. Inland Metal Technologies, LLC (Precision Sheet Metal Manufacturer) VP of Operations (Hayward, CA) 2017-2018Recruited to turnaround and grow a former family owned company to an equity partner investment organization;Redesigned manufacturing processes with operations P/L responsibilities to increase inventory turns from below 3 to over 8 and increased on-time delivers from below 70% to over 98%. GKN Aerospace, (Vertically integrated, International Aerospace and Automotive Manufacturer) Director of Operations (Santa Ana, CA and St. Louis, MO) 2015-2017Recruited to establish a World Class facility and launch 737MAX titanium engine wall manufacturing;In Santa Ana, developed manufacturing processes that increased deliveries from $700K monthly to $3.2MM monthly;Corrected a behind schedule condition to ahead of schedule in four months (737MAX Titanium Wall);Completely refitted a manufacturing facility whilst continuing and improving manufacturing throughput;Improved defense products performance at GKN ITAR St. Louis Facility as Director of Operations; TenCate Advanced Composites, (Thermoset and Thermoplastic Resin and Substrate Manufacturer) Vice President of Operations (Morgan Hills, CA) 2012-2015Recruited to combine Quality and Operations organizations and streamline product development:Leading 150+ personnel and achieving $70MM annual revenue to include new product and process qualifications, supply chain management ($40MM);Facilitated the recertification to AS9100C;From September 2013 through July 2014, set four monthly shipping records for the facility with EBIT above plan. Cutting Dynamics, Inc., (Advance Composites and Precision Metals Manufacturer) Program Manager for Aerospace Composites, Cleveland, Ohio 2008-2012Development of designs for aviation seat backs (JEC 2011 award for innovation, Paris, France);Launch of composite seat systems for ATR 42/72, A319, A320 in Europe (Geven SpA, Naples, Italy);Performed Business Development role for UAV, aircraft interior and engine systems to include work with General Electric, B/E Aerospace, Boeing, and General Atomics, it encompassed product launches for UAV wing beams, seats, accessories, engine and non-flight fuselage components.Co-author of three pending patents for thermoplastic commercial aviation components through Cutting Dynamics, Inc.; USPHONE NUMBER AVAILABLE, 033465, 033518).GH Metalwerks, LLC (Extruded Aluminum Formed and Machined Components Manufacturer) Manager of Manufacturing Operations, Cleveland, Ohio 2000-2008Recruited to form the operations group of a new company:Developed products for the companys architectural metals lines and customers OEM product needs;Adjunct member of various customer design teams designing low mass solutions to assemblies for Freightliner Heavy Trucks and BE Aerospace Airline Seats;Managed P/L for all manufacturing operations for architectural products, OEM customers in automotive, aerospace, commercial lighting, computer, and electrical component industries;Installed and operated two 7 aluminum extrusion presses, heat treatment line, and powder paint line for epoxy, urethane and polyester powders;Installed and operated integrated fabrication facility consisting of CNC Machining, Robotic Welding, GTAW and GMAW Welding capabilities, computer assisted and manual high volume sawing operations, and press operations up to 100 Tons, to include design and implementation of all tooling;Selected, implemented and maintained an MRP system for scheduling all operations, resource acquisition, labor cost collection, shipping, invoicing and receiving with full general ledger integration. Kadee Metalfab, LLC (succeeded by Porter Engineered Systems) Manager of Operations, Solon, Ohio 1982-2000Was an adjunct member to the NPT of Lear and Magna International in the development of low mass seat systems for the Chevrolet Corvette and the Plymouth Prowler, respectively;Designed and developed United States Patent D374, 728 (No. 035620; Filed: March 3, 1995);Managed operations P/L and reduced costs and delivery delays, designed and implemented DFM and quality processes for high volume manufacturing of fabricated aluminum extrusions and high strength metals resulting in the award of a sole source contract for all low mass power seat hardware for General Motors;With the objective of gaining a higher market share in the automotive hardware industry, developed teams that designed and implemented several innovative manufacturing processes that resulted in an increase of revenues from $5 MM/year to more the$25MM while generating a 25% gross profit margin;Nurtured an environment that demonstrated fair handed, tough management that brought about a 17:1 vote ratio against unionization by the United Steel Workers; managed large labor forces and insured that baseless and meritless EEOC, OSHA and Workers Compensation claims were dismissed at the appropriate government agencies; Ten Years Military Service, Captain (O3):Recipient of the US Armys Top 5% Graduate Fellowship;Rotor Wing Aviator, Paratrooper and Ranger Qualified; command and staff positions in ground and aviation combat arms units;Selected to attend the US Army Command and General Staff College;Written and presented training strategy papers to the Army Research Institute. Education:The Ohio State University:Master of Arts, Training and Development through US Army Top 5% Fellowship, Phi Delta Kappa Bachelor of Science, Biological SciencesGeorgia Institute of Technology:Post graduate work in computer simulationsCommunity Involvement:Has served on boards of charities to include Opera Cleveland, Musical Theatre Education Program and Mercury Summer Stock Theatre. Volunteer and donor to Rainbow Babies and Childrens Hospital, Cleveland, Ohio. Pilots License, Commercial, Instrument, Rotorcrafts, training, turnarounds, startups, team

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