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Click here or scroll down to respond to this candidateCandidate's Name
Industrial/Lean Manufacturing Engineer Red Lion, PA Street Address EMAIL AVAILABLE PHONE NUMBER AVAILABLEVast experience in various sectors of the automotive manufacturing industry including problem solving, troubleshooting, process improvements, flow analysis, six sigma and lean manufacturing methodologies.Willing to relocate to: Southeastern or Southwestern United States - - Authorized to work in the US for any employerStratosphere Quality LLCOctober, 2023 to PresentTeam Lead InspectorTrain, mentor, and oversee employees for the inspection and rework of component parts for Harley-Davidson motorcycles.Moreover, my hands-on experience with assembly work equips me with a keen understanding of the importance of precision and accuracy in component assembly. This understanding translates directly into my role as a Team Lead Inspector, where I ensure that each part meets the stringent quality standards set by Harley-Davidson.As a mentor and trainer, my experience with assembly work enables me to provide practical guidance and share best practices with my team members. I can offer valuable pointers on assembly techniques, quality control measures, and troubleshooting strategies, empowering my colleagues to excel in their roles.Sr Manufacturing Engineer Comprehensive Logistics Co, LLC York, PA October 2022 to October 2023Manage multiple engineering projects that support plant operations. The projects range from process improvements to development and installation of new toolingRepresent CLI in a professional manner with customers and suppliers at all levels of their organizationActive leader in problem-solving analysis and developing irreversible corrective actions of quality issuesTeach, lead and continuously improve all areas of the businessResponsible to lead line balancing and process changes for current and future operations Interface with all aspects of operations including quality, materials and maintenance Ability to be flexibleUnderstand CLI operations (sequencing / sub assembly, shipping and receiving) Interface with CLI plant liaisons daily regarding any issuesFollow and improve the CLI business systemsAbility to work well in a team environment and have a positive attitude Effectively interact with, lead and develop peopleWork very closely with other engineers to ensure continuity Customer focusedAble to work with and effectively communicate with operators on the floor as well as CLI managementSecurity GuardAllied Universal York, PA January 2022 to October 2022Obtain information from outbound tractors and trailers Enter information into the computerMonitor security and safety on the premisesWarehouse Worker, KitterMcKesson Pharmaceuticals - Harrisburg, PA October 2020 to March 2021Construct cardboard boxes, Kit, Pack products for shipmentWarehouse WorkerLowe's Home Improvement - York, PA March 2020 to October 2020Unload trucks, Sort products, Distribute products to various departmentsTactical Engineer (Contractor) Harley-Davidson, Inc - York, PA January 2019 to April 2019Troubleshoot and solve manufacturing issues in production work cellsProvide documentation and train manufacturing personnel for process change implementation and resolution of manufacturing issuesPropose and implement improvements for several manufacturing processes Mentor new engineering personnelSr Industrial Engineer (Contractor)Mack Truck, Inc - Macungie, PA August 2017 to December 2017Develop process flow charts and action logs, for a newly created engineering function, to address manufacturing issues in the areas of electrical, pneumatic and fuel delivery Investigate recurring production issues which lead to vehicle failures in the fieldDetermine if production vehicles are manufactured to the approved drawings; and if not, determine if it is possible to produce the product to the drawing requirementsCreate, train and deliver one-point lessons to production for cases when the product can be manufactured to the existing drawingsWhen manufacturing cannot obtain acceptable results in accordance with drawings, develop and perform trial runs on production trucks to validate proposed method changes, eliminating the possibility of future potential failuresProvide documentation and train manufacturing personnel for process change implementation Monitor and validate successful implementation of process changes to the production linesSr Industrial Engineer (Contractor)BAE Systems - York, PA April 2016 to June 2017Perform time and motion studies of new product introductionDevelop work instructions from drawings and technical manuals to produce combat armored vehicles Lead and direct the implementation of new manufacturing process improvements into production involving material, tooling, methods and manpower requirementsAnalyze engineering designs for impact on manufacturing processes, methods, and procedures for cost reduction, quality improvements, and improved efficiency as they apply to new product designs Plan and facilitate project team activities and communications with all affected departments for successful new process introductionsEnsure producibility considerations are incorporated into engineering designs Research, develop, improve and document manufacturing processes, methods and systems for products, facilities, fixtures, tooling, equipment and/or materialsLead and/or participate in continuous improvement activities such as kaizen events, structured problem solving and use of DMAIC principlesUtilize lean principles for waste recognition and elimination (5S, value stream mapping, etc.)Ensure technical outcomes are consistent with established engineering principles and practices and that customer and company technical, system, performance, and quality requirements are metUtilize project management skills to provide senior management with recommendations and updates regarding project timing, status and resource requirementsDevelop and write technical documentation and revise existing documentationSr Industrialization Engineer Alstom Transport - Hornell, NY September 2015 to April 2016Lead the cultural change necessary to establish effective and efficient manufacturing processesDevelop line design for demand flow of fabricated and assembled products Identify tooling requirements and requisition purchase of hardware Create and execute Action Tracker for different productsPurchase workstation equipment to support efficient flow of the production process Redesign processing and methods to support flow of productIdentify necessary operator training and arrange for individual qualification to perform the required tasksOrganize parts presentation to support smooth operational flowUtilize lean principles for waste recognition and elimination (5S, value stream mapping, etc.)Mentor new engineering personnelSr Industrial Engineer (Contractor)BAE Systems - York, PA June 2014 to September 2015Conduct time and motion studies documenting current state conditionsLead and direct the implementation of new manufacturing process improvements into production involving material, tooling, methods and manpower requirementsAnalyze engineering designs for impact on manufacturing processes, methods, and procedures for cost reduction, quality improvements, and improved efficiency as they apply to new product designs Plan and facilitate project team activities and communications with all affected departments for successful new process introductionsEnsure producibility considerations are incorporated into engineering designs Research, develop, improve and document manufacturing processes, methods and systems for products, facilities, fixtures, tooling, equipment and/or materialsLead and/or participate in continuous improvement activities such as kaizen events, structured problem solving and use of DMAIC principlesUtilize lean principles for waste recognition and elimination (5S, value stream mapping, etc.)Ensure technical outcomes are consistent with established engineering principles and practices and that customer and company technical, system, performance, and quality requirements are metUtilize project management skills to provide senior management with recommendations and updates regarding project timing, status and resource requirementsDevelop and write technical documentation and make revisions to existing documentationSr Industrial Engineer (Contractor)Link-Belt Construction Equipment - Lexington, KY October 2012 to April 2014Document and evaluate current state manufacturing operations utilizing time and motion studiesIdentify areas of waste and propose improvements in current methods and systems Develop photographic work instructions for training and performance of complex assembly processes Participate in the resolution of repeating manufacturing discrepancies and implement process changes to prevent recurrenceConduct time and motion studies of mixed model flow lines Re-layout and line balance assembly operations to improve throughputSr Manufacturing Engineer (Contractor)GEA Refrigeration - York, PA August 2012 to September 2012Perform time and motion studies of warehouse operations to obtain information for change justificationRecommend warehouse improvements to increase efficiency of operationsRe-layout warehouse area and propose new warehouse equipment to improve aesthetics and ease of layout modification to support existing and new products storage requirements Supply cost justification for improvements to the facilityMethods & Process Engineer (Contractor)General Electric Transportation - Erie, PA June 2011 to June 2012Develop process documentation and job instructions for the shop floorEnsure that processes contribute to a safe work environment and incorporate environmental objectivesIdentify new process technologies and share best practices to improve product manufacturingUtilize lean manufacturing principles to improve process effectiveness and efficiency Coordinate engineering and manufacturing efforts during launch of new products Assess process capability versus design requirementsOwn process planning and manufacturing methods, process control and yield, development and maintenance of manufacturing methods, process routings and work instructions Troubleshoot and resolve manufacturing issuesDevelop and execute objectives to achieve short- and long-term business goals Lead the PFEMA process for analyzing manufacturing operationsIndustrial Engineer (Contractor) Carpenter Technology - Reading, PA November 2010 to February 2011Collect, compile and analyze data of production operations performance for use in the 7-year capitalization spending planConduct time and motion studies of production operations for capital throughput Identify current production bottlenecks and provide solutions for improvement Establish engineered standard rates for capacity planning in support of increasing salesSr. Process Engineer (Contractor)BAE Systems - York, PAJanuary 2009 to July 2009Troubleshoot and provide resolution to manufacturing issues for the upgrade of Bradley Fighting vehicles Participate in black belt projects to determine root cause and effective resolution of long-term unresolved manufacturing issuesReduce assembly takt times through identification and elimination of production bottlenecksRevise work instructions to incorporate process improvementsPerform time and motion studies of Bradley Vehicles to establish current state conditions Identify and support tooling requirements: including initial requests, justification, concept approval and implementationAnalyze and interpret complex engineering drawings and specifications for production applicationsEvaluate work center layout effectiveness and perform material flow analysisIndustrial Engineer (Contractor)ESAB Welding and Cutting Products - Hanover, PA April 2007 to December 2008Perform time and motion studies of three electrode production lines to establish current state conditionsIdentify and implement process improvements and cost reductions to produce welding wire, electrodes and flux (includes wire cutting, press operations, wet and dry mixing of flux, baking and packaging electrode area), (wire drawing and rewinding - wire area)Obtain data for operations current state used for the initial planning phases in preparation for the implementation of lean manufacturingTroubleshoot production issues that create downtimePropose and implement processes that result in improved productivityEducationB.S. in Industrial EngineeringPennsylvania State University State College, PASkillsBackground in project management, process improvements, work measurement, material flow and resource planning, value engineering, facility layout, line balancing, cellular manufacturing, ergonomics and safety issues, cost reduction and quality improvements Implementation of Lean Manufacturing principles including visual control, kanban, 5S systems, kaizen events, problem solving techniques, fish bone diagram and flow charting, standard and flexible work forces and continuous improvement Management experience in the areas of manufacturing, production and inventory control, engineering, project management and quality Skill in word processing (MS Word, MS Excel, MS Outlook, MS Power Point, MS Project) Skill in ERP Skill in AUTO CAD Utilization of DMAIC principles for troubleshooting and problem-solving issues (10+ years)CILean ManufacturingLeanSix SigmaProcess EngineeringValue Stream MappingProject PlanningSAPProcess ImprovementISO 9001Supply ChainData AnalysisQuality ManagementVisioGD&TMechanical knowledgeCost accountingIndustrial engineeringProject LeadershipRoot cause analysisAnalysis skillsProcess mappingProduction ManagementCADProduct DevelopmentProcess managementQuality systemsLean managementCertifications and LicensesSix Sigma GreenbeltSeptember 2005 to PresentLean Manufacturing Green BeltAssessmentsMechanical knowledge Highly ProficientApril 2021Understanding and applying mechanical concepts and processesFull results: Highly ProficientManufacturing: Quality inspection ExpertJanuary 2020Making precise measurements, reading prints, and making pass/fail decisions. Full results: ExpertSupervisory skills: Interpersonal skills ProficientJanuary 2021Fostering a collaborative environment and conducting difficult conversations Full results: ProficientIndeed Assessments provides skills tests that are not indicative of a license or certification, or continued development in any professional field. |
