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Title Production Manager Lean Manufacturing
Target Location US-TX-Dallas
Email Available with paid plan
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Candidate's Name
Street Address   C: PHONE NUMBER AVAILABLE  EMAIL AVAILABLE  LINKEDIN LINK AVAILABLESUMMARYBilingual, manufacturing management and production professional skilled in leading high-producing teams and using lean manufacturing concepts to reduce costs and increase process efficiency in multiple industries.HIGHLIGHTSPlant Management, P&L ResponsibilityEmployee Coaching and DevelopmentSafety Awareness & Accident Prevention.Fully Bilingual in English/SpanishShipping and Warehousing ConceptsCost Containment and BudgetingSkilled in Lean Manufacturing, 5S Methodology and KaizensCompliance with OSHA, FDA, GMPs, HACCP, USDA, AIB, BRCACCOMPLISHMENTSPlanned, directed, coordinated and recruited manpower to efficiently meet facility production requirements to meet client demand on a timely basis through effective associate training/development while delivering uncompromised quality in the safest and lowest cost possible.Managed manufacturing staff comprised of 7 Supervisors for a 2-shift operation encompassing 7 departments including Fabrication, Glass, Glazing, Specials, and Shipping, with an hourly work crew of 300+ associates through continued improvement efforts that met and exceeded departmental and corporate objectives.Coached and trained the departmental leaders and hourly workforce in Lean Manufacturing activities in order to deliver world class service to our clients.HPU (Labor Hour Per Units Produced) was lowered from .12 to better than .08 in one year by cross-training efforts and focus on best practices including the development of hourly checklists.Cost Mitigation: Exceeded objective of keeping Conversion Cost below 35% in 2023. Led effort to streamline processes and increase equipment utilization which has resulted in OT savings of over $30,000 through March of 2024.Implemented innovative safety program (SafeStart) that, through extensive training, has resulted in a record of no Lost Time Accidents in 640 days (1.75 years).EXPERIENCE12/2021 to PresentOperations Manager Westlake Building Products.  Carrollton, TXLead window and door manufacturing facility with over 300 employees with emphasis on Safety, Continuous Improvement, and Quality.Maintained effective production schedules and worked closely with Maintenance Department to strengthen our Preventive Maintenance program and with Quality Department to ensure adherence to strict building codes and WIs.Drove performance four metrics: Safety, UPH, OT mitigation, and OTIF (On Time in Full).2/2019 to 11/2021Production Manager Brill Inc.  Dallas, TXManaged a 6 day, 3-Shift bakery operation with a staff of 6 Production Supervisors, one Production Scheduler, and two Process SMEs as direct reports.Increased performance in 4 key areas: Safety, OEE, Waste, and Labor (Actual vs. Earned). Instilled a sense of pride and focused on world-class results for major clients that include Walmart.2015 to 2018Operations Manager Assurant Solutions  Dallas, TXDrove facility-wide results in 2nd shift and Weekend Shift for cell phone and tablet processing facility by meeting all safety and productivity objectives with the lowest cost and within desired quality and quantity parameters.Managed team of 5 supervisors with dotted line responsibility for another 3 supervisors in triage operations involving an hourly workforce of up to 210 hourly individuals.Led the successful start-up efforts of the second shift by hiring as many as 300 associates for our largest department, Buyers Remorse, and ensured proper training was provided for all of them. Coached the new team of 5 supervisors to ensure proper employee relations and secure results.2005 to 2015Manufacturing Manager Valassis Communications  Dallas, TXExercise direct supervision over Shift Manager, Supervisors, and other salaried staff to monitor shift progress and performance.Motivating, coaching, and leading salaried and hourly associates through training programs and role modeling. Managing as well as coordinating work with the Maintenance Department by providing guidance and support to accomplish work objectives. Direct the affairs of the Scheduling Department and Solo Unit.EDUCATIONBachelor of Science: Business Administrative StudiesNova Southeastern University  Fort Lauderdale, FL

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