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Title Design Engineer Mechanical
Target Location US-TX-Elgin
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Senior Mechanical Design Engineer, Tesla Austin, TX-01/21-06/24Concept, design, detailing, and analysis of GFTX equipment for paint operations (PTED, Sealer, I-line, Offline repairs,)Development of adaptable, modular work deck designsDevelopment of overhead structures and fencingIdentification and mitigation of risks with respect to other systems and personnelCollaboration with Tesla cross-functional teams (Mfg. Eng., Sys. Eng., etc)Concept model creation of PT and ED tanksDevelopment of PT and ED tank nozzle locationsCreating, manipulating, and maintaining accurate 3D parametric models in Solidworks 2023Mechanical Designer, Aerotek (contracted to HII & NNS) Newport News, VA-06/20-09/2020Concept, design, detailing, and checking of various large welded structures for mounting components integral to Virginia class submarines. (Hydraulic, machinery space, weapon systems, electrical, stowage, etc.)Development usage of PMI (product manufacturing information) system for disclosure developmentSubset development and modificationChecking models, disclosures, weld layouts etc.Creating, manipulating, and maintaining accurate 3D parametric models in NX 11.0 (Unigraphics) Team Center 11Mechanical Engineer, (independent contractor) PCDWorks, Palistine, TX  10/19-3/20Concept, design and layout of industrial products for use in the railcar industryPerforming design for assembly (DFA) and design for manufacturing (DFM) analysisMaintain a high level of focus on product process development to ensure that a low-cost device is delivered as efficiently as possibleTransitioning products from R&D to prototype assembliesDesign and layout of 3D PCBs and componentsPerforming FEA on various parts for design validationDesigning prototype assemblies and tooling using, injection molding, sheet metal machining, and casting techniquesCreating, manipulating, and maintaining accurate 3D parametric models in SOLIDWORKS 2019Ordering prototype parts for physical design validation and testingIndustrial electronics packaging designNPI validation and testingLead Tool Designer, GBIT (contracted to ASML/CYMER); San Diego, CA  09/18-09/19Design and layout of tooling assist in assembly and/or transport of lithography machine componentsPerforming design for assembly (DFA) and design for manufacturing (DFM) analysisParticipating in DFMEA to mitigate risks of designMaintain a high level of focus on tooling process development to ensure that a low-cost device is delivered as efficiently as possiblePerforming FEA on various parts for design validation using NASTRANDesigning tooling using, injection molding, sheet metal machining, and casting techniquesCreating, manipulating, and maintaining accurate 3D parametric models in NX 11 (Unigraphics) and Team Center 11Ordering tooling for physical design validation and testingMaking design improvements to existing toolingDeveloping and preforming validation and testing on toolingCollaboration with PE, EE, ME to meet performance requirementsPreparing cost estimates for various assemblies or single partsCreating presentation of concepts and data to review with PE, ME, EEDrafting completed designs, layouts and procedures using conventional ANSI standards as well as GD&T standardsNPI for tool validation and testingCreation and processing ECDsPrograms: Inline Refill S3+ for NXE 3300 systemsStructural Senior Designer, General Dynamics Electric Boat, New London, CT-10/15-09/18Concept, design, detailing, and checking of various large welded structures for mounting components integral to Virginia class submarines. (Hydraulic, machinery space, weapon systems, electrical, stowage, etc.)Development usage of PMI (product manufacturing information) system for disclosure developmentChecking models, disclosures, weld layouts etc.Creating, manipulating, and maintaining accurate 3D parametric models in NX 11.0 (Unigraphics)Tool Planner, Universal Staffing Inc., (contracted to Pratt & Whitney); East Hartford, CT -04/15-10/15Concept development of various tools for F119 & F135 programsPerforming design for assembly (DFA) and design for manufacturing (DFM) analysisScheduling & hosting concept, light-line, final, & qualification design reviewsChecking vendor tool designs for manufacturability, standard compliance, functionalityTraveling to vendor locations to fit check parts in toolsCreating, manipulating, and maintaining accurate 3D parametric models in NX 9.0 (Unigraphics)Making design improvements to existing toolsDrafting completed designs, layouts and procedures using GD&T (ASME Y14.5M 2009)Aerospace Tool Designer, Aquinas Consulting, (contracted to Hanwah Aerospace); Newington, CT -01/15-04/15Design and layout of milling & grind fixtures and tooling for Pratt & Whitney, Sikorsky, MTU, GE engine assembliesPerforming design for assembly (DFA) and design for manufacturing (DFM) analysisCreation of production model machining profiles & OP sheets for NC milling and turning processesPerforming FEA on various parts for design validationDesigning ergonomic assembly fixtures and componentsCreating, manipulating, and maintaining accurate 3D parametric models in NX 6.0, 7.5, 9.0 (Unigraphics)Making design improvements to existing toolsDrafting completed designs, layouts and procedures using GD&T (ASME Y14.5M 2009)Aerospace Tool Designer, Summit Technical Services, (contracted to Quality Eng Services Inc.); Wallingford, CT  8/14-11/14Design and layout of hydraulic grind fixtures and tooling for Pratt & Whitney & Sikorsky engine assembliesPerforming design for assembly (DFA) and design for manufacturing (DFM) analysisDeveloping tubing routing paths for hydraulic plumbing componentsPerforming FEA on various parts for design validationDesigning ergonomic assembly fixtures and componentsCreating, manipulating, and maintaining accurate 3D parametric models in NX 6.0 & 7.5 (Unigraphics)Making design improvements to existing toolsDrafting completed designs, layouts and procedures using GD&T standardsMechanical Engineer, HCL, (contracted to Siemens Healthcare Diagnostics); Tarrytown, NY  01/14-07/14Design and layout of automated specimen sampling machines and components (medical device)Electronics packaging designPerforming design for assembly (DFA) and design for manufacturing (DFM) analysisDevelop tubing routing paths for fluidic compartmentPerforming FEA on various parts for design validationDesigning components using, injection molding, sheet metal, machining, and casting techniquesCreating, manipulating, and maintaining accurate 3D parametric models in NX 8.5 (Unigraphics) and Team Center 9.1Ordering prototypes for physical design validation and testingMaking design improvements to existing componentsCollaboration with PE, EE, ME to meet performance requirementsPreparing cost estimates for various assemblies or single partsCreating presentation of concepts and data to review with PE, ME, EEDrafting completed designs, layouts and procedures using GD&T standardsMechanical Design Engineer, John Galt Staffing, (contracted to ASML); Wilton, CT  03/11-01/14Design and layout of tooling assist in assembly and/or transport of lithography machine componentsPerforming design for assembly (DFA) and design for manufacturing (DFM) analysisMaintain a high level of focus on tooling process development to ensure that a low-cost device is delivered as efficiently as possiblePerforming FEA on various parts for design validationDesigning tooling using, injection molding, sheet metal machining, and casting techniquesCreating, manipulating, and maintaining accurate 3D parametric models in NX 7.5 (Unigraphics) and Team Center 8.3Ordering tooling for physical design validation and testingMaking design improvements to existing toolingCollaboration with PE, EE, ME to meet performance requirementsPreparing cost estimates for various assemblies or single partsCreating presentation of concepts and data to review with PE, ME, EEDrafting completed designs, layouts and procedures using conventional practices as well as GD&T standardsPrograms: NXE 3100 & 3300 RH systems, Mechanical Designer, Dell eServ, (contracted to Caterpillar); Peoria, IL  10/10-03/11Design and layout of to assist in assembly large transmission componentsPerforming design for assembly (DFA) and design for manufacturing (DFM) analysisMaintain a high level of focus on tooling process development to ensure that a low-cost device is delivered as efficiently as possiblePerforming FEA on various parts for design validationDesigning tooling using, injection molding, sheet metal machining, and casting techniquesCreating, manipulating, and maintaining accurate 3D parametric models in PRO E (Wildfire 4) and Team CenterOrdering tooling for physical design validation and testingMaking design improvements to existing toolingCollaboration with PE, EE, ME to meet performance requirementsPreparing cost estimates for various assemblies or single partsCreating presentation of concepts and data to review with PE, ME, EEDrafting completed designs, layouts and procedures using conventional practices as well as GD&T standardsReleasing of 2D data into RASTAR document system and submitting design to shops for quotingOrdering tooling from various build shops Programs: CX38, Light FRACLead Product Designer, BE AEROSPACE; LENEXA, KS - 03/07-10/10Design and layout of complex products that are of electro-mechanical naturePerforming design for assembly (DFA) and design for manufacturing (DFM) analysisMaintain a high level of focus on product and process development to ensure that a low-cost product is delivered as efficiently as possiblePerforming FEA on various parts for design validationDesigning products using, injection molding, sheet metal machining, and casting techniquesCreating, manipulating, and maintaining accurate 3D parametric models in UG (NX 5), Catia v5, and Team CenterOrdering, adjusting, and assembling prototypes for physical design validation and testingVerifying fit, form, and function of new designs as well as design improvementsCollaboration with PE, EE, ME to meet performance requirementsPreparing cost estimates for various assemblies or single partsFamiliarity with FAA and FDA requirementsPreparing technical publications and CMMs to accompany designsCreating procedures, reports, and presentation of concepts and data to managers and/or customersDrafting completed designs, layouts and procedures using conventional practices as well as GD&T standardsManagement of PLM Solutions software (i.e. TeamCenter 2007) as configuration control for designsPrograms: Boeing 787, 747, Airbus A350XWB, A400M, USAF CREW MASK, ARJ RRJ, KC-390Senior Tool Designer, AUTO CRAFT TOOL & DIE; ALGONAC, MI - 11/05-03/07Acquisition of product data from PE and/or MECreation of assembly tooling and manufacturing systems design for GM NAVO using UG NX3 softwareUtilization of the UG KBTD Tool Kit for drafting completed designs and layoutsCreation of hand apply setting fixtures, prototype tooling, and assembly systemsReverse engineering tools to be modeled in 3D for databankStrict adherence to GM MD1 & DCS tooling design standardsField checking the plant to capture current tooling conditionsContacting GM approved suppliers to ensure staying within timing chart parametersPreparing files for transmission to GM databankPrograms: GMX386, 381, 384, 020, 023, GMT001, 319, 345, 355Tool Designer, KRAMER AIR TOOL; FARMINGTON, MI - 03/03-09/03Acquisition of product data from PE and/or MECreation of General Assembly tooling designs for GM NAVO using UG NX softwareUtilization of the UG KBTD Tool Kit for drafting completed designs and layoutsStrict adherence to GM MD1 & DCS tooling design standardsField checking the plant to capture current tooling conditionsContacting GM approved suppliers to ensure staying within timing chart parametersScheduling and presenting weekly design review meetings with GM mechanical, ergonomics,industrial, and controls engineersChecking the final designReleasing completed design to build shopAttending final buy-off and/or tool validation meetingPreparing files and transmittals for up load into GM databankPrograms: GMX001, GMX222/272/310, GMT257/001Tool Designer, TURTECH DESIGN INC.; TROY, MI, 05/02-02/03Acquisition of product data from PE and/or MEReview of coordination and PLP datum layouts with customerIntegration of Allen-Bradley PLC control componentsTransferring a data from AutoCAD 2000 to UGCreation of various types of new equipment used in vehicle BIW assembly operations including but not limited to: lift assists, stationary checking fixtures, stationary assembly fixtures, resistance spot welding tooling, MIG welding tooling, end effectors, vehicle carriers, transfer equipment, system layouts, and hand assembly toolsCreation of 'kits' for existing equipment and toolsReverse engineering of existing equipmentConcept creation of preliminary 3D, parametric model using UG (NX)Verification existing equipment clearancesInterface with other vendors for 'long lead' item acquisitionTracking tool using NAO progress spreadsheetsInterface with build source on lean manufacturing solutionsImplementation of MD1 & NAO DCS standardsUtilization of KBTD Tool Kit for drafting completed designs and layoutsFinalization of design layouts, BOMs, and detailsAssisting other designers with software functionalityInsuring that all files pass file checker softwarePreparing files and transmittals for up load into GM databankCompletion of COLS after tools are builtLead Tool Designer/Project Mgr, AMI ENGINEERING INC.; PONTIAC, MI, 11/99-07/01Acquisition of solid product data from PE and/or ME, or TeamCenterReview of coordination and PLP datum drawings with customerManaging, maintaining and tracking productivity of other designers on program to meet completion datesScheduling and conducting all phases of design review meetings through tool buy-offCreation of various types of new equipment used in vehicle BIW assembly operations including but not limited to: lift assists, stationary checking fixtures, stationary assembly fixtures, resistance spot welding tooling, MIG welding tooling, end effectors, vehicle carriers, transfer equipment, system layouts, and hand assembly toolsCreation of 'kits' for existing equipment and toolsConcept creation of preliminary, parametrized model using UG r-NXVerification existing equipment clearancesTracking tool using NAO progress spreadsheetsInterface with build source on lean manufacturing solutionsImplementation of MD1 & NAO DCS standardsFinalization of design layouts, BOMs, and detailsTraining other designers on UG r16/r18Assisting other designers with software functionalityInsuring that all files pass file checker softwarePreparing files and transmittals for up load into GM databankMaking revisions to satisfy customer required changes and needsPrograms: GMT319Tool Designer/Industrial Engineer, EWS & CO.; CLINTON TWP, MI, 07/99-11/99Creation of auto assembly plant scenarios and concepts using AutoCAD r14Maximization of line rate throughput for assembly plant integration3D digitization of existing 2D tooling and equipment design layouts, BOM, and details using UG r16Product/Tool Designer, CES INC.; STERLING HGTS., MI, 03/99-07/99Tracking project from cradle to graveDesigning general assembly tools using AutoCAD Mechanical Desktop 2.0Designing 3D, parametric models using SolidWorks 98.Scheduling and conducting design review meetingsAcquisition of long lead itemsResearch and development of new tooling capabilitiesEducationWisne Design Inc. Madison Hgts., MICatia Solutions 4.0 Solid M & E Advanced assembly modeling DraftingHFCC Dearborn, MIDescriptive Geometry 1 Fundamentals of developing auxiliary views using work lines Developing views manually to see true size & shapeHollowell Engineering Inc. Dearborn, MIPDGS 1 & 2 Fundamentals Acquiring product data from Data Collector Cutting sections Tipping panelsMark Larsen18425 Cloudmore Ln., Elgin, TX 78621 EMAIL AVAILABLE PHONE NUMBER AVAILABLE/pre>

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