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Dallas, TexasMobile: PHONE NUMBER AVAILABLEEMAIL AVAILABLELINKEDIN LINK AVAILABLESUMMARYMechanical Engineer, Test Engineer, Aerospace Engineer, Opto-Mechanical Engineer. Results-oriented professional with 20 years experience, in the product development life cycle for aerospace, defense, semiconductor and telecomm. Expert at design, research, thermal and structural analyses, testing, and spec writing. A leader, a visionary, a mentor, and an effective communicator. Consistently meets cost, schedule and performance goals. Prefer Dallas location or 100% Remote in Dallas.BS in Mechanical Engineering (BSME) - University of Texas ArlingtonUS Citizen, Secret Security ClearanceCREO (Pro/Engineer) 10 yearsSolidWorks & NX 6 yearsGD&T 7 yearsWindchill & MathCAD 10 yearsAnsys Workbench (FEA Thermal & Structural) 3 yearsEXPERIENCEPrincipal Systems Engineer 2022 PresentCirrus AircraftDesigned Air Conditioning system (HVAC) using Creo, Windchill and Evapco-Alcoil softwareWrote Hardware Requirement Documents, and presented data for Preliminary Design Review (PDR)Interface with other aircraft disciplines, including structural and electrical, across the Cirrus Aircraft platformPerform trade studies involving weight, cost, reliability, and manufacturabilityNew designed saving about $.5 MillionTools: Creo, GD&T, Windchill, and ExcelContract - Mechanical Engineer 2018 2022Collins Aerospace, GE Aviation, Woodward Aerospace, FibertekCollins: Design and analyses F-35 Helmet Displays sub-system (HMD/HUD) using NX CAD and Ansys 19.1GE Aviation: Executed the design, Electronic Packaging, analyses, Cabling, and projects for Black box using NXWoodward: Performed Test & Analyses of Electronic Engine Control using DO-160G, HALT, HASS, Creo, NXFibertek: Design and analyses of Opto-Mechanical IR Lasers for military / aerospace (NASA) applications using Creo, SolidWorks, etc.Tools: Creo, SolidWorks, NX 12, GD&T, Ansys Workbench, MathCAD, 3Dexperience, Windchill, SAP, and ExcelPrincipal Mechanical Engineer Application 2015 2017COHU Semiconductor, Dallas TXEngineering, analyses, design, development, research, and Electronic packaging of Semiconductor equipmentPerforming stress analysis using FEA to optimized the design, quality and reduced the costResponsibilities also include documentation, ECO, spec writing, Power Point presentation, and CCA / PWB LayoutTools: Pro/E Creo, Windchill, FEA, GD&T, Agile, and ExcelSenior Mechanical Engineer 2013 - 2015Oceus Networks, Plano TXEngineered, Researched, and developed ruggedized telecomm and radio equipments for military (MIL-STD-810G)Responsibilities include: detail design, Electro-Mechanical packaging, documentation, testing, and thermal analysisEngineered solution in 10 weeks for mobile radio & cellular network, in ground vehicle, with the support of small teamTesting system for Thermal, Vibration, and Shocks. Designed various Heatsinks for Cooling the ElectronicsTechnology: Radio frequency, RF & microwave antennas, Pan and Tilt, climate controls, 19 Rack mounts enclosuresTools: Pro/Engineer Creo, SolidWorks, Windchill, GD&T, Excel, DasyLab etc.Contract - Mechanical & System Engineer 2010 - 2013Hughes Network, General Dynamics, Gentex Corp, SkyfiberHughes: Engineering, analyses and designed Electronic packaging on Satellite and RF telecommunications systemSkyFiber: Using SolidWorks, designed optical wireless broadband system using RF FiberOptics and LaserGeneral Dynamics: Using SolidWorks, designed microwave radar/antenna for satellitesGentex: Using SolidWorks, designed and tested Composite (Honeywell SpectraShield) Helmets for Lockheed Martin F-35 and US MilitaryTechnology: Automation, Motion Control, Optics, IR Laser, FiberOptics, microwave Ka/Ku band, Radio FrequencyTools: Pro/E (Creo), SolidWorks, SolidWorks FEA FlowSimulation (Thermal), MathCAD, Excel, LabviewPrincipal Opto-Mechanical Engineer 2007 - 2009Raytheon Defense and Space, Dallas TXEngineered Electro-Optical infrared (EO/IR, FLIR) thermal imaging sensors and Night Vision System for FCSDesigned systems which also involve fixtures for optical and laser alignments, Sheet metal for enclosures, carbon composite, UHMWPE (Kevlar) for Armor, plastic injection molding, and heatsink and Cold PlateDesigned ruggedized Electro-Optical Packaging systems using MIL-STD-810G (vibration, shock, and thermal)Performed Trade studies, wrote white papers, Specs, sow, ECN, PDR, CDR, System Validation, and detailed drawingsTechnology: Thermal Imaging, Night Vision, Optics, FLIR, Laser, LEDs, hydraulic, pneumatics, mechanismTools: Pro/E (Creo), MathCAD, Minitab, CETOL, DFMA, DFSS (6), PTC Windchill, Pro/Cabling, Agile, 3D printerSenior Project Engineer 2004 - 2006Meggitt Aerospace, Fort Worth TXResearch, designed and developed Autopilots (Yaw Dampers) for small planes with the help of small teamPerformed FEA using SolidWorks Simulation (Stress Analysis, Structural) to improve the reliability and to reduce costSaved the company about 70K by finding alternate solution using FEA and MathCADTechnology: Mechanism, gears, motors, servo actuator, yaw damper, RTCA DO-160G (HALT, HASS, ESS)Tools: SolidWorks, AutoCAD Inventor, SolidWorks Simulation, CATIA, CFD FloTherm, GD&T, MathCAD, ExcelMechanical Engineering Manager 2002 - 2003Brooks AutomationDesigned and analyzed Electro-Optical packaging system (mirrors, lenses, prisms, filter, LEDs)Wrote Specification and performed Test on these semiconductor Robotic sub-systemsAlso engineered composite End-effectors, Gimbals, Motion Controls, & Ball Screw Actuators (300mm wafer)Improved the reliability of an equipment by 17% using Torque-Current Limiter and design improvementsInstalled quality and reliability processes, and Integration modules which reduced the ECNs / ECOs backlogs by 95%Supervised 7-11 Engineers and Designers. Project Management, Technical Leadership and MentoringTechnology: Vision sensors, mechanism, stepper & servo motors, lead screw, optics, IR &UV lights, mirrors, filters, lensTools: Pro/E, GD&T, SolidWorks, Windchill, FloTherm, MathCAD, Excel, DFMA, AutoCad, MS Project, VisioSr. Mechanical engineer 1994 - 2002Keithley InstrumentsResearched and developed semiconductor metrology equipment with the team of 17 engineers in less than 7 monthsCost was reduced by 34% using DFMA technique and Systems Integration of commercial ready made COTS partsDesigned optics module using Lens, LEDs, FiberOptics, Robots and Electromechanical Packaging ModulesDesigned Heater and Cold Plates (water & air cooled) that heat up the silicon wafer to 300 C in 3 minutes and cools down to 25C in 40 secondsAlso design injection molding plastic parts. Programmed HMI, PLC & CNC programming (SmartCAM-MasterCam)Supervised designers and contractors. Interfaced with marketing, sales, customers, and vendorsTechnology: Robotics, End-effectors, Stepper motors, ball screw, mechanism, motion control, pneumatics, Laser, sensorsTools: Pro/E (Creo), Ansys FEA, DFMA, MathCAD, GD&T, AutoCAD, Labview, DasyLab, Excel, MS ProjectKEYWORDSBachelor of Science in Mechanical Engineering Design, BS in Mechanical Engineering, BS in ME, B.S.M.E., MSME, M.S.M.E., BSAE, B.S.A.E., Petroleum Engineer, Aeronautical Engineer, Design Engineer, Manufacturing Engineer, Process Engineer, Mechanical Design Engineering, Mechanical Project Engineering, Mechanical Engineering Manager, System Engineering, Test Engineer, Automation Engineer, Sales Engineer, Application Engineer, Electrical Engineering, Control Engineer, Product Engineering, Equipment Engineer, Systems Engineer, EO/IR, 6-sigma, Six Sigma, 6, Rugged, Root Cause Analysis (RCA), FEA, Finite Element Analysis, Finite Element Analyses, Ansys Icepak, Flotherm, CFD, Computational Fluid Dynamics, Validate, Metrology, Semi-conductor, Semi Conductor, MEMS, Wafer Fab, Clean Room, Rack mounts, Mechanics, Motion Control, PID Controller, Electromechanical, Electro-Mechanical, Electro/Mechanical Systems, Drive systems, Servomotors, Stepper Motors, Mechanisms, Pulleys, Encoders, Lead Screws, Ball Screws, Actuators, Control Systems, Magnetics, Solenoid Valves, Gear Box, Thermal Analyst, Heat Transfer, Heat Sink, Heatsinks, heat pipes PLC, Thermal Analyses, Lasers, Pneumatics, Hydraulic, Vacuum, Infrared, Fiber Optics, Electro-Optical, Opto-Electronics, Optoelectronics, OptoMechanical, Photonics, Microscope, ECN, ECO, MRP, Catia V5, ProCabling, Pro-Cabling, Pro/E Wildfire, Pro-E, ProE, Pro E, Pro-Engineer, Pro/Engineer PTC Creo 2.0, Creo, UG NX, Teamcenter NX manager, Pro/IntraLink, PTC Windchill PDMLink, EPDM, 3-D, 3D CAD, CAD/CAM/CAE, Solid Works, AutoCAD Inventor, Oracle Agile PLM, PDM, Minitab, Product Data Management, GDT, Enovia, Mathlab, SAP, FMEA, DOE, QFD, Ansys, Microsoft Office, Workbench, Nastran/Patran, Flotherm, Mathworks MatLab, DasyLab, Zemax, Code V, DO160D, Abaqus FEA, Geometric Dimensioning and Tolerancing, GD&T, ANSI Y14.5M, ASME Y14.5, Tolerance Analysis FMEA, Aircraft, Stress Analyst, stress analyses, Fatigue, Glass Aramid Fibers, Carbon Fibers Composites Materials, Plastics molding, Ceramics, Sheet Metals, Injection Molding, SPC, CMM, DFMA, DFMEA, DFA/DFM, NPI, HALT, HASS, Unigraphics, Kinematic alignments, Automotive, Defense, Aerospace, Aviation, Avionics, ITAR, Chassis, Cabinets, Enclosure, Electronic Packaging, DOD Security Secret Clearance, U.S. citizen, USA 786 HMB-1100-7070-W-06 |
