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Title Manufacturing Engineer Manager
Target Location US-TN-Nashville
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Street Address  Travis Trail, McMinnville, Tennessee C: PHONE NUMBER AVAILABLE EMAIL AVAILABLESummary of QualificationsOver 25 years experience in Manufacturing Engineering and Maintenance ManagementPossess a high level of Analytical, Conceptual and Creative thinkingExperienced in developing Industrial Production Processes vital to the Automotive.Excellent Communication Skills and ability to maintain a good rapport with all levels.Strong planning, organization and problem-solving skillsGreat Knowledge and understanding of plant Manufacturing processesMolding (Injection, Compression, Thermoforming)Forming (Tube Bending, Forging, Drawing, Shearing, Stamping, blanking)Machining (Milling, Turning, Drilling, Reaming, Counter Sink, Gear Splining)Joining (ARC Welding, Gas, Resistance, Ultrasonic, Brazing)Leak Testing (Bubble, Pressure Decay, Mass Flow, Helium Sniffer, Vacuum Chamber w/tracer gas)Nut Runners (Atlas Copco, Sanyo, Desoutter, ASG)Handheld Torque Drivers (Electric, Pneumatic, Battery)Vision Systems (Cameras used, Banner, Keyence, Cognex)Additive Manufacturing (3D Printing, Laser Etching, Label, Bar Code Detection, X Ray)PLC/HMI (Allan Bradly, Yaskawa, Omron, Siemens)Recent AccomplishmentsRefurbished production lines to increase thru put and standardize workflow using nut runners, leak testing and vision system equipment resulting in annual savings of 60K per year.Shainin project introducing mass flow leak testing to component assembly line, improving quality of leak failures in the field by 40%.Shainin Project to reduce raw material usage of Injection Molding Process in 16 assembly cells 240K per year savings.Repurpose indirect labor, resulting in an annual cost savings of 80K per year.EducationTennessee Technological University - Cookeville, TNB.S. Industrial TechnologyBusiness Administration - MinorWestern Kentucky University - Bowling Green, KYBasic and Advanced Allen Bradley ProgrammingProfessional ExperienceTE Connectivity  Tullahoma, TN 2017 TO PRESENTSenior Manufacturing Engineer, Shainin Red X / Six Sigma CertifiedTE Connectivity (TE) is a global technology leader, providing sensors and connectivity essential in todays increasingly connected world. TE is one of the largest sensor companies in the world. TE offers different types of sensors for applications across a wide range of industries, including Automotive, Industrial, Medical, Appliance, Aerospace & Defense, and Industrial and Commercial Transportation. (Injection Molding and Assembly)Key Responsibilities:Provided technical support, engineering assistance, and guidance in manufacturing techniques, equipment design and operation, and the debugging of sophisticated mechanical and electrical and electronic systems.Skilled in the evaluation of manufacturing requirements, flow, time and motion, safety and ergonomics.Prepared capital equipment justifications, evaluations on production, design reviews and studies, cost reduction systems, and technical responsibilities.Develop manufacturing methods and processes within the Injection Molding department and assembly.Investigate, establish, and implement requirements for equipment, tooling, materials, and methods of manufacturing, from pilot runs through normal productionCreate and maintain process planning instruction sheets, routers and rework instructions.Successfully train operators in proper methods and usage of tooling, fixtures and machines.Review engineering specifications to maintain knowledge of manufacturing methods, processes and activities.Recommend and Incorporate Engineer Design Changes reducing cost and increasing production.Initiate root cause analysis and perform mistake proofing.Design both simple and complex tools, gages, and fixtures to support production.HAYWARD INDUSTRIES  NASHVILLE, TN 2012 TO 2017 Senior Manufacturing Engineer Shainin Red X / Six Sigma Certified, Hayward Industries is the worlds leading manufacturer and marketer of residential and commercial swimming pool equipment,Key Responsibilities:Design/implement overall cell layouts, and component presentation to line/process, develop optimum cycle time, one-piece flow, and standardize processes and parameters of assembly cell/ line/process. Quote/propose/install/maintain/repair/program fastener torque drivers, electrical test stations and data collection systems.Design/repair/build prototype/production fixture assembly tooling with correct mistake proofing protecting process and customer. Develop and maintains all process documentation. PFMEAs, process flow, PLC upgrades/program changes.Driving continuous improvement initiatives, performing root cause analysis on system and equipment failures in an effort to reduce equipment downtime.Utilizing facts, data, and sound engineering practices to get to the "Root Cause" of equipment failures and to come up with practicalGates Corpration  elizabethtown, ky 2011 to 2012Manager of Engineering & Maintenance, Gates is the manufacturer of power transmission belts and fluid products.Key Responsibilities:Manager of (20) twenty direct and indirect reports, multi-site Engineering & Maintenance Manager, insuring the strategic direction of the organization and organizational objectives are converted into meaningful business plans within the department, providing manufacturing engineering support to all manufacturing operations across two sites through the appropriate utilization of resources.Managed budget for capital expenditures, project activities, operations and contract services. Continuous improvement/six sigma and just do it projects initiated and implemented for 2011, over $700K.Provide plant-wide engineering and systems support needed to adapt or improve processes, products, and/or the facility.Cummins Filtration  Cookeville, TN 1999 to 2010Operations & Maintenance Manager, New Products - Stamping, Weld & Final Assembly (2003 to2010)Cummins Filtration Inc. designs and manufactures filtration, coolant, and fuel additive products for diesel engineKey Responsibilities: (Six Sigma Greenbelt)Applied technical knowledge to innovate, design, and develop processes, procedures and tooling automationDeveloped and implemented maintenance systems associated with High Performing Manufacturing Organization (Preventative/ Predictive Maintenance, TPM, etc.).Directly accountable to plant-wide operation/maintenance resources initiate/support continuous improvement efforts that increase the reliability of the core operations, annual cost savings totaling over $600K.Business Unit& Maintenance Manager, New Products (2002 - 2003)Key ResponsibilitiesMonitored efficiencies, outputs and safety of equipment and processes, managed Capital and ExpensesDirected and coordinated activities of maintenance personal engaged in fabrication, repair, and installation of equipment.Engineering& Maintenance Team Manager (2000 - 2002)Key Responsibilities:Developing, implementing and managing Capital and Expense BudgetDeveloped and/or maintained tracking and reporting processes for maintenance function (supplier performance, equipment reliability, overall equipment effectiveness, etc.).Manufacturing Engineer (1999 - 2000)Key Responsibilities:Troubleshoots manufacturing issues, initiates corrective actionsParticipating in cross-functional project work groups, setting goals and objectives.TRW-VSSI  Cookeville, TN 1995 to 1999Manufacturing Engineer, Vehicle Safety Systems  (Assembly Airbags)Rockwell International  Hopkinsville, KY 1993 to 1995Manufacturing Engineer - Heat-Treating Operations/Machining Centers, (Stabilizer Bars)United Technologies  Dayton, TN 1990 to 1993Manufacturing Engineer - Injection Molding, (Interior Automotive Components)Calsonic Yorozu  Morrison, TN 1987 to 1990Manufacturing/Sales Engineer  Stamping/Weld Assembly, (Suspension Systems and Components)Additional Education & TrainingToyota Production System (TPS),MS Windows, Auto CAD  Rockwell,Lean Manufacturing - TRW/Cummins,PFMEA - TRW/Cummins,GD&T - TRW/Cummins,Leak Test/Vision Systems - TRW/Cummins,Mistake-Proofing, 8-D Problem solving - TRW/Cummins,Eight Kinds of Lean Production and Management by Sight  TRW,Coveys Seven Habits of Highly-Effective People - TRWCertifications & Licenses HeldErgonomics - TRW  1998,Resistance Welding - Cummins  1999,High Voltage, Lockout Tag - Cummins  1999,Advanced Adhesive Technology (Loctite) - Cummins  2001,Lean Production - Cummins  2003,ISO/TS16949-2002 Transition & Internal Auditor - Cummins  2004,Six Sigma Greenbelt- Cummins  2006,Project Management - Cummins 2006,Kaizen - Cummins  2007, Shainin Red X-2017, Radiation Safety Officer Training-2018Computer Skills - Microsoft Windows Operating System, Microsoft Windows Operating System, Microsoft Project/Word/Excel

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