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Process Engineer Resume Lake orion, MI
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Title process engineer
Target Location US-MI-Lake Orion
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Objective: Looking for a leading engineer position. Process engineering, Mechanical
engineering, Quality engineering, CNC programming and machining.

Achievements: received 2020 SM Wu Research Implementation Award. More than a dozen
records of invention are registered in GM. Seven patents are awarded. Many of them are
implemented into production leading to significant cost savings. Automatic CNC compensation
is a norm in project launch and production.

Experience 03/19-08/20      Process engineer, Manufacturing engineer. Magna Powertrain Sterling
                            Height, MI. Managing manufacturing processes in a fast paced, high
                            volume, unionized, manufacturing environment. Responsible for
                            ensuring conformance of processes and coordinating engineering,
                            tooling and quality changes in engineering and production. Coordinate
                            safety, quality, delivery, cost and morale initiatives. Provide coaching
                            and mentoring to team members (both hourly and supervisory) regarding
                            lean Manufacturing for problem solving and corrective action
                            implementation and interface with Advanced Manufacturing
                            Engineering, Program Management, Product Engineering and Supplier
                            Quality to assure compliance to build requirements as well as to drive
                            product changes necessary to improve quality and cost. Dimensional
                            tolerance stack up analysis, analyze stamping and machining and
                            assembly process, standardized work instruction , BOM, in process
                            drawing, PFMEA, quality control, CNC programming and offsetting for
                            customer parts such as Jetco parts JA222A/D, JA225A/B, JA262A/B,
                            Ford part FD500, GM part GM646 etc. Launch AXO product line,
                            including stamping cell and machining cell, associated gantry and robot
                            system, gaging system, layout implementation, PPAP and safety, and
                            line acceptance buyout. Analyze quality data, prioritize issues and
                            provide feed back to the team. Organize cross functional meeting in
                            product launch and continues improvement. Establishes and implement
                            engineering changes. Access safety and ergonomic issues.

             11/07-10/18    Senior Project Manufacturing Engineer, General Motors (an
                            automotive company) Powertrain HQ, Manufacturing Process
                            Analysis
                             Launch machining lines in GM Warren, Saginaw, Toledo, Mexico plants.
                              Specify, PPAP, and accept machining lines, and accelerate the production
                              volume.
                             Developing and implementing CNC targeting program that supports
                              launch and production. On track to meet or exceed targets for quality, cost
                              saving and timing.
                             Inventor and developer for CNC targeting program. The program
                 calculates CNC off-sets required to meet part quality. Invented Global
                 offset strategy which is the CNC macro structure that is used for targeting.
               Developed common CNC best practices and included these initiatives in
                 CNC Agile Specification. Work with OEMs to ensure the specification
                 are followed and the common CNC macros are accurate.
               Lead team to set-ups and deploys targeting method. Recent launches
                 included are machining lines of Block, Head, Transmission, machining
                 center, lathe and grinding machineries.
               Experience on using Team-Center (equivalent to ERP). Implement lean
                 manufacturing strategy. Apply 5S (Sort, set, shine, Standardize, Sustain)
                 principle to projects. Proficient on Microsoft office. Proficient on
                 AutoCAD.
               Experience in assembly, sheet metal working, safety, quality, material
                 handling system, leak test, washer, machinery installation, production
                 launching, fixture and tooling design and installation. etc.
               Familiar with GD&T, BOM (bill of material), BOP (bill of process),
                 DFA/DFM, PFMEA, etc.
              Write specification, negotiate with OEM, conduct machine run off.
              Design machinery, tooling, fixturing, mode, and delivering them to the
              line.
11/02-11/07   Sr. Project Engineer, GMPT Transmission CME
               Responsible for launch of FWD 6 Speed Case, TCH, VB machining and
                assembly lines, wrote SOR, purchased equipment, ran-off and PPAP
                process.
               Process and assembly planning and execution. Process Flow, PFMEA,
                control plan and work instruction development. Implement gauge R&R
                to the process. Develop tooling. and processes to handle tolerances
                specified. Lean processes, continuous improvement, assembly time
                optimization, material and information flow optimization with minimal
                inventories. Facilitate launch planning and ensure smooth successful
                launch of a new manufacturing plant. Supervise suppliers, document and
                optimize the execution of equipment and fixtures. Interface with suppliers
                and customers including: assembly facilities, warehousing, assembly lines
                for automotive components, assembly cells for automotive industry,
                assembly jigs and fixtures, gages for quality checks and torque equipment.
                Meet deliverable in terms of quality, deadlines, cost efficiency and
                process capabilities
               Implementation of CNC targeting program that supported launch teams
                and production floor. Program is still in use today to maintain quality on
                prediction floor.
10/98-11/02   Sr. Project Engineer, GMPT HQ, Math Based Group
               Responsible for CNC programming for PV8 Block and 3800 Engine
                Manifold processes.
               Developed CNC macro/post/tool path, develop spindle 2 step technique,
                develop RPM optimization method which optimized process and reduced
                cycle time.
5/94-10/98    Sr. Manufacturing Engineer, GMPT HQ, Flint V6
                             Responsible for 3800 head and front cover processes provided
                              continuous improvement for the machining process.
                             Developed combination tools to improve machining process.
                             Optimized CNC program to increase machining capability.
                             Developed PRECISION OFFSET in agile line to improve part quality
                              and labor saving.
            1/93-5/94     Mechanical Engineer, Dominion Tool and Die Co. Roseville
                             Responsible for Vibration and Static FEA analysis for None Contact
                              Alignment Machine and Tire Processing system. Design and check Load
                              Simulator and Transmission Fill System.
Education   8/90-4/93      MS in Mechanical Engineering,
                           Oakland University, GPA: 3.9/4.0
            8/83-4/86      MS in Solid Mechanics,
                           Suzhou University , GPA: 90/100
            8/79-8/83      BS in Physics,
                           Suzhou University , GPA: 87/100
Courses      FEA, Dynamics, Continue Mechanics, Applied Elasticity, Vibration,
             Structural Dynamics, Material Science and Engineering, Foundation of
             CAD, Tribology, Manufacturing Process, Optical Measurement, Stress
             analysis, Fourier Optics, etc.

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