| | | 20,000+ Fresh Resumes Monthly | |
|
|
| |
Click here or scroll down to respond to this candidateLuis Fernando Villa Wences / Mechanical EngineerStreet Address W. Floyd Ave.Denver Co. Street Address
E-Mail: luis_f_villa @yahoo.com.mxCell: PHONE NUMBER AVAILABLESUMMARY OF EXPERIENCEGlobal experienced Quality Manager/ Engineer that established quality systems at multiple International locations (U.S., Mexico, Japan, China.) and solves complex internal and customer related problems delivering superior performance. Possesses practical knowledge in quality systems, product and supplier development. Strong APQP, statistical and analytical skills to launch new products and product lines. Hands-on Quality Professional with diversified accomplishments in systems integration, management and manufacturing. Core competencies include:Fifth teen plus years of strong and diverse experience in the Twin plant /Maquila (U.S. -Mexico) Industry, Experienced in metal mechanics, plastic molding, electronics, wire harness and Automotive Industry. Strong background in Management, Quality / Customer Service, Labor Assessments, Experienced in:Quality Suppliers Evaluation (SQE) Process Development Customer Service Lean ManufacturingLayouts Quality systems / Management Line Transfers Capital Assessments New Product IntroductionExperience with FORD, CHRYSLER, GM, TOYOTA, HONDA and TESLAExcellent in oral and written communications skills, fluent in English and Spanish.Experienced in ISO TS (IATF) 16949 system and Value Stream MappingGreen Belt certified 8Ds, DoE, 5S, PFMEA, Ppaps, SMED, and APQP, Team builderFUNCTIONAL EXPERIENCEMANAGEMENTCompleted successful implementation of IATF16949 Quality Systems at multiple sites within the various organizations consistently meeting performance goals with 0 non conformance and < 5 minor findings.Met goals in Scrap, Efficiency, Rework metrics of performance for the organizations and in Management Review thru continuous improvement with an average of $10,000 per year savings.Directed quality & staff for tier 1,2 &3 automotive facilities, management representative responsible and accomplishing for securing TS16949/ISO.Exceptional Customer Ratings, Big 6 Automotive ppm < 1.CONTINUOUS IMPROVEMENTFacilitate and lead cross-functional projects in Sigma/Lean to achieve key management improvement projects.Establish continuous improvement projects throughout the organization, present to senior management, track initiatives against financial goals.Strong systems, analytical problem solving and statistical background.Promotes organizational change initiatives at various levels in the organization.QUALITY MANAGEMENTAPQP system for New Product LaunchProblem Solving with direct customer interface (Containment Lessons Learned)Global responsibility for the quality systems across the division.Strong facilitation and presentation skills at all levels in the organization.Experianced as Supplier Development and Systems Engineer (domestic and international)SYSTEMSCreated multi-level policies, procedures, forms and templates to meet all TS16949/ISO requirements.Created internal website communication between plants, databases and template applications to support procedures and lean office methodologies.CI projects, mandates, milestones, reports and track performance. Worked with Finance to establish performance monitoring.PROFESSIONAL EXPERIENCE2015 2018GandL Tubing Denver operationQuality Manager / Quality EngineerMarch 2018 PresentAssigned as a Quality Manger / Engineer, successfully transition Quality System to Denver operationsIntegrated GandL Quality (ISO) systems from Tennessee to Denver operations.Developed Key process indicators eliminating Customer concerns at first quarter from average 5 to 1 per MonthReduced Scrap from 15% waste to 7% (Cost estimate at $30,000.00 per year)Developed a Quality Basics and continuous improvement program eliminating waste by 12% average per year2015 2018Federal Mogul Braking DivisionQuality Manager Engineer / Quality Engineer Americas DivisionAssigned to Management of Performance Quality Laboratory located in Smithville Tennessee Tier 1 Automotive Supplier of Braking components that included Ford, GM, Chrysler, Toyota and Tesla.Developed Quality Program for Americas operations and support for inter plants in USA located in Glasgow. Kentucky and Smithville Tennessee eliminating late response and improving Quality System by 15%Achieved Productivity and Quality Metric Monitors, for Ford, GM, Chrysler, Toyota, Honda, Nissan and Mazda performance <1 ppm. Received Nissan's Master Quality and Zero Defects awards. Certified supplier with exceptional customer ratings.Exceptional customer performance (Ford, GM, Chrysler, Toyota, <5 ppm).Implemented a new customer concern procedure and systems, swift communication and containment, corrective/preventive actions and carrying over lessons learned to each site by less than 24 Hour responseSuccessfully developed a new product line complying with Quality, dates and Design revisions with an average of 98% milestone time-Development compliance.2012 2015Contec/ Sumitomo Electric Wiring El Paso TX. / Juarez MexicoQ.A. EngineerDeveloped a Quick response (less than 24 hrs.) Customer Service system for Customer Complaints & Warranties improving response time.Part of Program Launch team, PPAP and Testing, successfully meeting milestones by 100% ReviewsAchieved Productivity goals with suppliers by > 98% successImplemented Quality Standards for New product introduction wire harness eliminating rework by 50 %In charge of Coordination of Design Reviews of Engineering changes & Customer Concerns. Common quality systems established in 3 locations around the world.Implemented Launch/APQP which included PPAP, Process Flow, PFMEA, DVP&R, Control Plans and SPC. On-time performance exceeds 98% averaging 267 submissions annually.Organized quality function to meet customer expectations and maintain systems in a lean resource environment.Successfully implemented Quality awareness and Internal and Layered Process Audits (LPA) by 100%.Established Interactive functions with Ford, GM, Chrysler, Toyota, Honda, Nissan and Mazda performance <1 ppm. Received Nissan's Master Quality and Zero Defects awards. Certified supplier with exceptional customer ratings.2010 - 2012NiDEC Americas Juarez MexicoNew Product / Process EngineerDeveloping and Managing New projects (NPI) Ppaps with on time deliveries and dates and milestonesProgram Manager for Research and Development in advance process.Achieve on time evaluation and performance of equipment and suppliers (Validations) Lean EngineerSuccessfully Budgeted Capital expenditure for PCB process introduction with a 30K USD year cost reductionDeveloped and implemented line flow, troubleshooting diagnosticsDeveloped and reviewed routing for line capacity calculations & value stream mappingDelphi Packard 2002 2009Technical Center El Paso Texas / Juarez MexicoProgram ManagerBEC (Bussed Electrical Centers) Project Manager EngineerSuccessfully developed New Product Introduction system (SMT & Plastic Molding) Automotive Electrical Center.Developed evaluation and performance of equipment and suppliers (Ppap, Validations & Equipment Requirement)Diagnostics & Selection for lean Manufacturing layout and processIntegrated onsite operations in several plants with projected savings of 2,000,000 per year operationManaged Development of Prototypes. Budgeted and asss capital for new projectsAdvanced statistical methods to improve process capability, reduce variation and optimize inspections. Perform statistical analysis including; FMEA, Control Plans, MSA, Capability Analysis and comparative DOE studies increasing internal first time yield by 20%.Created Process Sheets and SPC which resulted in 15% rework reduction year on year.Performed Design of Experiments (DOE) establishing improvements on quality, Lean manufacture and Delivery Shainin Green Belt through Delphi corporate Systems.1996 - 2002Small Parts de MxicoQuality EngineerAssigned to offering, Managing and developing complete projects in the Plastic Molding and Metal Mechanics Industry,Developed customer account process from its Inception (Quoting) to line release (Warrant signature)Designated as part of Advance Quality Team (APQP).Liaison /Quality / Resident Engineer / Field Engineer achieving new contracts and customersDeveloped Blue print GD&T Engineering Product specifications to cost reductionDale Electronics Planta Torres Separation reason1993- 1996Process Engineer / Quality EngineerManage and develop projects in the Electronic Component Industry.Achieve Production process improvements / Managing quality parameters and Cost ReductionsDevelop documented procedures of new tools, equipment and quality control (ISO certification).SPC coordinating for new line product implementation, pilot runs.1987 1992IMPECSA S.A. de C.V. Complejo Industrial Vallejo (Mxico D.F.)Engineering SupervisorAssigned to management of Process Engineering Department (Metal Mechanics and Plastic Molding)Implemented ISO 9000 (Nom CC- series)Used trouble shooting teams to solve problems in the manufacturing of metal mechanicsProcess for vendor evaluation and development, APQP teams, FMEA and PPAPApplied strong diagnostics and manufacturing, specifics:oImplementation of Work Cells changing from W.O. manufacturing to MRB/JIToInventory and cycle time reduction implementing lean techniques and layout changesoT.Q.C. training on all levels and S.P.C.EDUCATION/AFFILIATIONSCollege: Degree in Industrial Engineering UACJ Instituto de Ingeniera y ArquitecturaGraduate: Masters in Design engineering Universidad Autonoma de Chihuahua / UT Austin TX AdministrationHigh School: Heroico Colegio Militar de Mxico Patente de Subtte. CaballeraJunior High: Escuela Secundaria Federal No.1Elementary: Escuela Primaria Federal Abraham GonzlezCOMPUTER SKILLSMicrosoft Suite (Expert Excel & Access)Visual BasicMinitabAdobeDbaseAuto CadSQC ProADDITIONAL TRAININGIATF16949 Lead Auditor TrainingGM Quality System Basics QSBFord G8D Problem Solving TechniquesTeam TrainingToyota A3 TrainingSigma/Lean Green Belt TrainingChrysler Advanced PFMEA TrainingLayered Process Audits (LPA)Shainin (Statistical Engineering)Taguchi Methods DOEFord G8DNOM-CC & ISO-9000 AuditNivelacin Pedagogica MagisterialGeneral Education Development University Texas El PasoTest of English Foreign Language University Texas El PasoScholastic Aptitude Testing University Texas El PasoGeneral Motors Design Standards Excelencia en la satisfaccin de cliente IMPECSA /UAVMStatistical Process Control IMPECSA /UAVMC.E.D.A.C. (Fishbone Tech.) IMPECSA /UAVMT.O.P.S. (8Ds)FORDDesign of Experiments FORDDiseo por computadora (Autocad)Core Tools (Ppap, APQP, FMEA, TQC)Thermal Plastic Forming (Injection Molding) DelphiSix SigmaRed X Solving Methods DelphiScreen Printing (DEK/MPM)Lean ManufacturingLean Flow Value Stream MappingValue stream MappingSMT Maintenance & Programming |
