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Click here or scroll down to respond to this candidateCandidate's Name
EMAIL AVAILABLEStreet Address N. Main St.Mooresville, NC Street Address
PHONE NUMBER AVAILABLEAccomplishments:Lead Six Sigma project that reduced assembly defects from 5% to <1.2%, saving $600000/yearDeveloped calibration program that resulted in $26000 annual cost savingsCreated control plans, work instructions & PPAP to support inspection and manufacturing processesSuccessfully managed 6-10 Quality technicians, inspectors & document control personnelSkills & Knowledge:Use of all types of inspection gauges, tools and equipmentOpti-Flex Vision System w/ Quadra- Check 200 SoftwareComputer Literate: Windows 7/10, MS Office; Word, Excel, Access, PowerPointISO-9001-2008 & TS16949 Quality Plan developmentSmall group trainingAPQP, document development, PFMEAPPAP documentation & submission (Level 3 & 4)Process visual aids, customer point of contactEvaluation of product returnsCAPAs (Corrective & Preventive Action)Work ExperienceConsulting Quality Engineer 2/2015 - CurrentStaff replacement for temporary positionsISO & TS Quality Plan DevelopmentInspection plan developmentControl Plan & PFMEA developmentProcess layered auditingCalibrated tool & fixture auditingCompleted PPAP submissionsUpdating control Pans to reflect ECNs (Engineering Change Notices)New product review and document development as requiredContract opportunitiesContract Experience: Quality EngineerWilbert Plastic ServicesManufacturer of plastic injection molded productsoPPAP Document DevelopmentoPPAP Submissions, Level 3 & 4oPoint of Contact for specific customersoProcess & material analysiso Contract: 10/17 2/18Consolidated Structural PlasticsManufacturer of plastic injection molded products & Metal componentsoNonconformance investigations: 8D responsesoPPAP submissions; automotive, truckingoDocument developmentoPoint of Contact for nonconformances for assigned customersoIssue RMAs (Return Material Authorization)o Contract: 2/17 7/17Matcor Metal FabricationQuality Engineer 09/2013 12/2014Manufacturer of processed metal productsDeveloped Control Plans for multiple productsDeveloped PFMEAs and PPAP submissionsPerformed Root Cause Analysis (8D, Fishbone, 5why) for defect resolutionSubmitted PPAP packages to customersCreated Dimensional and process deviation requestsSupplier Quality investigations & point of contactCoordinated ISO-9001-2008 & TS16949 program development & internal auditsRMA managementData analysis & layered process audit reportingSensoTronics, LLC, Charlotte, NC 5/2010 to 6/2013Manufacturer of Medical Diabetic Equipment, syringes and MetersQuality EngineerCreated 16 procedures and 70 Work Instructions, including all the receiving inspection instructionsResponsible for the preliminary validations for a prototype portable export cutter roomCoordinated quality system auditing and trained receiving inspectorIn-process auditing of assembly areaFinished goods auditingMaintained control of measuring and test equipment to include calibration scheduling and document controlResponsible for mechanical precision inspection and resistance testing on selected components and subassembliesDirected DOE (Design of Experiments) for production process evaluationEstablished AQL sampling technique management per ANSI/ASQ Z1.4- 2003 StandardsChaired the MRB (Material Review Board) & control of nonconforming productAssisted with ISO-13485 FDA audit.CANAC Kitchens U.S. Limited, Statesville, NC 03/2006 to 04/2010A Division of Kohler Co. (Kitchen, dining room cabinetry and automotive components)Quality EngineerCoordinated Root Cause Analysis for product failureDeveloped Operational / Quality procedures for machine processesImproved data collection and product failure analysisPerformed gage calibration & Gage R & RCreated spreadsheet, & PPAP documentsReceived goods auditingSix Sigma Project leadership and small group trainingQuality system review and improvement recommendationsSupplier & customer point of contactWeekly metric reportingNortheast Corridor Maintenance Services Co., Boston, MA 01/2001 11/ 2005Maintenance and repair of Acela High Speed TrainsQuality Assurance EngineerPartnered to develop ISO 9001-2000 compliant Quality PlanSuccessfully directed all facility quality and record keeping activitiesCoordinated with all levels of managementAuthored procedures and work instructions as required by process changes, equipment updates, and safety requirements.Developed calibration program, selected vendor, reduced turnaround time by 60%.The annual cost saving of $26000.00Supervised and conducted internal audits of procedures that increased effective repair methods and reduced labor costPerformed receiving inspections and Material Requirements Review in accordance with ANS sample plansResponsible for final acceptance of received components and supporting documentationDeveloped and coordinated Material Review BoardCommunicated with vendors to facilitate repairs and corrective measuresCoordinated with engineering and purchasing to establish quality requirements and inspection standardsConducted Facility Safety inspections; advised on compliance issuesCoordinated personnel training:Safety and regulatory compliance; OSHA, FRA, FDAGauging and inspection tool usage.EducationNortheastern University Boston, MABS Operations ManagementCentral Piedmont Community College Charlotte, NCAAS Business Administration, Industrial ManagementAdditional CoursesCertified Six Sigma Green BeltCertified Internal Auditor (ISO 9001-2008).Geometric Dimensioning and TolerancingLearning Korean, Level 1,2,3Professional AssociationsAmerican Society for Quality (Senior Fellow) |
