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Plant Manager Operations Manager General...
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Title Plant Manager/Operations Manager/ General Manager
Target Location US-NC-Troutman
Email Available with paid plan
Phone Available with paid plan
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                           Candidate's Name
                   E: EMAIL AVAILABLE  M: PHONE NUMBER AVAILABLE                 LINKEDIN LINK AVAILABLE                      Plant Manager/Operations Manager      Meticulous Plant Manager who has a proven track record as a      leader in multiple manufacturing environments. Possesses      extensive practical knowledge in all phases of plant operations.       Operates with a strong sense of urgency and thrives in fast      paced settings as a change agent.  Focuses on processes and      procedures which leads to continuous improvement and beneficial      cost savings.  80% fluent in Spanish.                         Core Competencies include:Lean Manufacturing - Continuous Improvement - Project Management -Strong Safety Policies - Quality Standards - FDA Regulations/Audits -ISO Regulations/Audits - Customer Relations - Strategic Planning                       Six-Sigma Black Belt Certified                           Professional ExperienceIndustrial Timber, LLC - Hiddenite, NC- 2019-PresentLeading manufacturer of highly engineered wood components for thefurniture and upholstery industry. Currently 13 million in sales.Plant ManagerStrong Safety background used to implement a reduction of safetyclaims by more than 95%. Implementation of key performance indicators(KPI's) including the development of processes and procedures. Culturechange agent for Lean manufacturing.  Evaluating P&L along with a 50%increase in sales. Managing multiple projects during buildingexpansion.PPC Flexible Packaging-Buffalo Grove, IL- 2018-2019Private equity company headquarters that produce flexible filmproducts for Medical, Food, Cleanrooms.  Currently 100 million insales.Plant ManagerCulture change agent driving key performance indicators. (KPI's)Driving accountability and Lean Practices.  Coaching and trainingstaff to hold accountability and Continuous improvement.  Organizingeach process with process mapping and lean practices.  Looking for lowhanging fruit to save more to the bottom line.  The entire plantreports to me.Flexan Custom Molded Rubber-Chicago, IL- 2016-2018One of the largest custom rubber manufacturers producingpharmaceutical, industrial, and specialty products.  Produces customrubber products for Fortune 500 OEMs.  This facility holds ISOcertifications.Plant / Operations ManagerDrives Key Performance Indicators (KPI's) throughout organization forcontinuous improvement.  Implements Six-Sigma and 5S training forbeneficial plant cost savings.  Continual customer service relationsfor quality products and on time deliveries.              -    Generated $220,000 annual cost savings  using  Six-              Sigma methods in the planning and process.              -     Implemented a Green  Belt  Project  that  included              Quality Checks and  Work  Instructions  resulting  in  a              scrap  reduction  of  20%  and  $280,000  annual   plant              savings.              -     Annual Cost  Savings  Projects  being  implemented              throughout all departments.Teleflex Medical- Arlington Heights, IL-2008-2016Global provider of medical technologies with a diverse portfolioincluding vascular, surgical, anesthesia, cardiac care, urology,emergency medicine and respiratory care.Production/Operations SuperintendentOverall production of Blow Fill Seal medical device plant operations.Lean manufacturing and 5S implementation.  Drove Key PerformanceIndicators throughout organization for continuous improvement.  Leaderin FDA Audits along with the Quality Group.    - Drove CapEx for implementation of new machinery and capital      equipment for improved output.    - Managed annual budget and overall plant operations.    - Established Key performance measurements to drive profits.Ropak Packaging-Elk Grove Village, IL- 2007-2008State of the art Material Handling Container Manufacturer.Manufacturing varieties of bulk containers including: rigid wall,pallet containers, collapsible plastic bulk containers and food gradehopper bottom dispensing containers.Lean Manufacturing ManagerResponsible for overall implementation of Lean Manufacturing Practicesfor Corporate Lean Steering Committee.    - First two months Labor savings of $100,000 with implementation      of floor layout in the printing department.    - Established critical strategies to reduce waste and train      leaders on Lean Methods    - Implemented Seven Charters to reduce waste.Amcor PET - Itasca, IL- 2005-2007Global leader in responsible global packaging solutions supplyingrigid and flexible packaging products into food, beverage, healthcare,home, personal care and tobacco packaging industries.Plant Operations ManagerDrove Key Performance Indicators (KPI's) through the MRP system.      Monitored daily output and machine capabilities.  Implemented a      "Safety-First" operation.    - Improved an on-time delivery system using a Lean Strategies pull      system, resulting in an improvement from 80%-95%.    - Leader of Cross Functional teams for continuous process and      safety improvement projects.    - Facilitated Training and Development opportunities for Lead      staff members which fostered continuous career growth.Alcan Medical Packaging - DesPlaines, IL- 2000-2005Worldwide source of packaging solutions for Food, Pharmaceutical,      Medical, Beauty and Tobacco markets.Operations ManagerManaged day to day operations of injection/blow-molding/extrusion      productions of a 24/7 operation.  Annual budget and plant goals      for a $25 million division.    - $80K savings by implementing new Production Flow floor layout    - Implementation of Safety and Training Programs (1 million hours      worked and counting with no loss time accidents.) Best in Des      Plaines history.    - Start-up and layout of new warehouse ($200,000 cost savings per      year, started 2001)    - Additional $70,000 to $100,000 cost savings for automation in      2002    - (2) Six-Sigma Project savings of $230,000 (Reduced Dimensional      rejects and $300,000 (Quick Changeover)Courtesy Corporation - Buffalo Grove, IL-1996-2000Injection Molding Medical Assembly for multiple large PharmaceuticalcompaniesMedical Assembly Operations ManagerManaged three shifts of a 24/7 operation.  Adhered to MedicalDevice/Clean Room regulations.  Company liaison for new customers andproject management.  Capital equipment project justification.    - Achieved 0.005% reject ratio (industry average: 5%)    - Implemented procedures in work instructions.    - Implemented aggressive Cross-Training program and strong      employee engagement.Shieldmate Robotics - Itasca, IL-1994-1996Injection molding facility and a shielding secondary operation forcellular and home goods industry.Molding/Shielding ManagerScheduler for manufacturing of all products.  Customer relations,purchasing.  Responsible for increasing production and reducing scrap.    - Leader in implementation of QSR with largest customer:  Motorola    - Changed floor layout and increased efficiency by 20%    - Increased Sigma level from 3.1 to 4.5 ($200,000 savings)Plastic Decorators, Inc. - Elgin, IL-1991-1994Decorative Operations MangerCortina Tool & Mold Company - Chicago/Schiller Park, IL-1986-1991Manager of Secondary Operations                                  EDUCATION                Bachelor of Science in Facilities Management                   Almeda University - Boise, Idaho - 2006                           SKILLS/ CERTIFICATIONS            -     Six Sigma Black Belt             -     AnalyzeFinance & Accounting/ SAP      -     Leadership/ Dependability   -     Cost Efficiency      -     Lean Manufacturing Practices      -    Organized & Results      Orientated                             ADDITIONAL TRAINING      > Environmental, Health & Safety Practices      > P&L, Financial Statements      > Certified Six Sigma / Lean Black Belt      > Lean Manufacturing Practices Training      > Production Scheduling and Material Control Systems (SAP)      > Cost Analysis - Labor and Materials      > Quality Control Programs (ISO, SPC, TQM, SOP's, etc.)      > Injection / Blow Molding Practices      > CNC Routers/Optimizers/Wood Grinding and Vacuum Systems

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