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Manufacturing Engineer Injection Molding...
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Title Manufacturing Engineer Injection Molding
Target Location US-TX-San Antonio
Email Available with paid plan
Phone Available with paid plan
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Carlos Trevi o

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Objective To apply the knowledge and technical skills required to be productive in the field of Manufacturing Engineering, and utilize my exceptional work ethic and experience towards a fast-paced, multi-faceted environment.

Skills and Certifications Proficient in Spanish and software languages (Pro-E, Solidworks, Minitab, Matlab, C++, AutoCAD Inventor, MasterCam, Arena, LogixPro, Excel, Visio, and programs in Microsoft Office XP). Machines used (Tinius Olsen (tension and shear testing) Three Rotary Axis Robotic Manipulator (MS-DOS), CNC (G&N-code), PLC s, Injection molding, Extrusion, etc). Mills, Lathes, EDM, 6-axis robotics, lasers, burn tables, Roll Forming, Press Brakes, Punching & Shearing. GE Green Belt Certified.

Experience Honeywell Aerospace; South Bend, Indiana (Contract) Feb 2017   Present
Sr. Advanced Manufacturing Engineer - Manufacturing wheels and brakes for military and commercial aircrafts, responsible for deliverables and collaborated with internal stakeholders, ensuring productivity enhancement and execution excellence. Improvement of production processes and responsible for producibility, capability, efficiency of each product and process in the facility. Utilized lean six sigma tools to improve processes to reduce cost and cost of poor quality that includes: Standardized work(SOS), Total productive maintenance(TPM), Poke Yoke, Takt time, APQP, DMAIC, root cause analysis, FMEA, SPC, etc  Involved in Material Review Board (MRB) to find Correct of Action and disposition parts accordingly. Initiated and own a brand new line and area of our refurbished carbon discs. Generated Process Flow(PMAP), Work Instructions, Time Studies, and ergonomic improvements. Promoted and coached a culture of customer centricity, innovation, and continuous improvement to less experienced engineers and associates.

Anemostat Door Products; San Antonio, TX (Contract) Oct. 2016   Jan. 2017
Manufacturing Engineer   Utilizing cold roll, electro-galvanized, aluminum, and stainless steel sheet metal to manufacture door frames and louvers. Processes include roll forming, punching, shearing and welding. Develop, improve, and implement optimal, cost-effective manufacturing processes and methods for cost reduction, quality improvement, value engineering, and efficiency. Punch programmer and preform R&D of manufacturing processes including production flow, assembly/welding methodology, equipment, and tooling. Design, develop, and test sources and cost-justifies various tooling, machinery, and equipment for existing and new manufacturing methods. EHS representative, emphasizing in safety, machine guarding, and environmental.

O Neal Manufacturing Services; Houston, TX Jun. 2015   Mar. 2016
Manufacturing Engineer   In coordination with maintenance and quality, front line on technical support for the entire manufacturing plant for locomotive weldments. Responsible for implementing and improving the manufacturing process within the plant as well as promoting and enhancing key initiatives for safety, quality, production and delivery. Fixture design, programming, and troubleshooting CNC mills, laser, burn table and 6-axis welding robotics as well as machine layouts. Provide a strong drive for continuous improvement through application of lean principles and six sigma methodologies with a focus on removing waste and reducing cost from operations. Process mapping utilizing Visio to demonstrate data and flow. Material consisted of beam, angle iron, flat bar, plate, channel, and sheet metal.

Oil States Industries; Houston, TX Oct. 2012   Feb. 2015
Manufacturing Engineer/Scheduler   Coordination with sales, engineering, purchasing and vendors to ensure the
most efficient manufacturing process and material flow for customer products.
-Evaluate project requirements; determine and generate the routing (ERP System) which will complete the project within the required time to prevent loss of time and quality thereby achieving customer delivery.
-Review all sales, engineering, manufacturing, and related documents to assure all requirements are properly addressed for completion of final product.
-Communicate with customer, inspectors, and other manufacturing groups to ensure all requirements are fulfilled.
-Monitor costs applied to jobs from shop hours, materials and charges applied towards jobs.
-Factory planning/scheduling
-Reviewed and verified Solidworks drawings for Machine, Fabrication, and Assembly shops.

GE Aviation Engine Services, GE Energy Combustion Engine Services; McAllen, TX Nov. 2007   Oct. 2012
Lab Metallurgical Technician (Aug.2011   Oct.2012)   Responsible for total accountability for the processing of metallurgical samples, as well as metallurgical preparation of production and development specimens to determine coating thickness, hardness, microstructure, tensile test and acceptability of process control samples.
Machine Specialist (Aug.2008   Aug.2011)   Responsible for setting up, programming, operating, and troubleshooting
CNC mills, lathes, grinders, EDMs, and 6-Axes robotic equipment for plasma coating (TBC & powder). Performed diversified production operations and tooling/ fixture designs for turbine combustion energy components.

Assistant Production/Process Engineer (Oct. 2008   May. 2009)   Obtained Six Sigma Green Belt utilizing tools that included process mapping, DMAIC, RCA, FMEA, DFM, SPC, and Pareto charts. Responsible in assisting lead engineer with assigned tasks, which include:
-Developing, proofreading, and downloading work instructions.
-Router generation and modifications utilizing excel and SFE.
-Utilizing energy repair tools: EBOM, DART 2(dimensional drawings), and document locator.
-Monitoring daily progress of each component in repair process; inspecting components.
-New material setup and ordering
-New machine startup, debug and fixture design
-Modifying and Optimizing Plant Layouts with process mapping utilizing Visio
Shipping and Receiving (Oct. 2007   Aug. 2008) - Responsible for coordinating export shipping to customers and distributors globally. Work closely and proactively with carriers and customers service to ensure on time shipments. Also, responsible for receiving all damaged parts that are in need of repair. Coordinating and delivering them to the specific department for the initial repairing process are also required responsibilities.

Internship - TRW Automotive in Reynosa, Tamaulipas M xico March 2006   May 2006
Involved in two projects with the company of TRW. The first project consisted of the understanding of  Takt time . I was assigned to calculate the Takt time of every day of every week of that month of injection molding machines. Takt time is used at TRW to keep production on schedule and permits flexible response to change in sales. The other project consisted of the understanding of  Poke Yoke , meaning error proof and how to avoid errors. I was given a defective command switch for the side view mirrors for an automobile. The issue in this case was that the right button to maneuver the right side view mirror had an upside down  L  instead of an  R . I was assigned to make proposals on how to correct this problem.

Education University of Texas Pan American
Bachelor of Science in Manufacturing Engineering - 2005

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