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Summary of Experience and Skills for Senior Manufacturing EngineerEngineer with 29 years of experience in world class manufacturing industries by developing and implementing consumer product technology for consumer appliance, aerospace, energy, military, industrial, fragrance, automotive, and medical industries.
EMPLOYMENT AND WORK EXPERIENCEProcess Engineer September 2017 to November 2020DYNALAB, INCORPORATEDProcess engineer for electronics manufacturing systems using surface mount technology and soldering flow and wave equipment, and circuit testing and visual inspection systems.Accomplishments Mechanical engineering management of assembly manufacturing lines for electronic power line monitoring systems production for weekend shift. (Supervisory) Design of electronics part handling systems for ESD sensitive strip devices. Troubleshooting and repair of automated surface mount technology equipment. Upgrade of electronic PLC system for conveying systems. Installation of fixturing and programming of 2D barcode reading equipment. Fabrication and repair of manufacturing scanner and conveyor fixtures. Maintenance and troubleshooting of GE Fanuc Robot. Troubleshooting and repair of electric servo motors and drivers for Juki and EKRA automation equipment. Process control of wave soldering machines and automated visual inspection systems. Development of test engineering equipment for electronic component tolerance measurement equipment for A3 product manufacturing.Engineering Specialist, Equipment Group December 2016 June 2017YUSA CORPORATION, Washington Courthouse, OH 43160 Project Engineer for automotive Honda ACM engine mount, and Honda and GM hydro Bushing chassis and hydro engine mount manufacturing lines.
Programming and support of Mitsubishi Q Series PLC with HMI, and Yaskawa Robots for assembly and rubber injection molding process lines.Accomplishments Implementation of automotive silicone dispersing equipment systems for Hydro Bush lines. Implementation of Keyence laser sensors for injection molding machines. Problem resolution of ACM automatic control module assembly scrap and productivity. Archiving and backup of equipment group PLC and HMI control programs.Mechanical Engineer, February 2016 November 2016Jeyes US Holdings, New Albany, Ohio 43054 Mechanical engineer for manufacturing and development of fragrance packaging scent portable products.
Packaging engineer for blow forming, fragrance fill, sealing, identifying, and cut out of Sarong inline manufacturing machine. Engineer leads troubleshooting and support of specialized Sarong packaging equipment.Accomplishments Implementation and installation of product labeling equipment for Sarong SD9 machine strip process. Understanding of PE plastic film and PET foil and membrane material performance for Sarong blow molding and sealing processes. Purchase and tracking of Sarong machine new spare parts for machine wear and preventative maintenance. 3D Design of Sarong machine parts and labeling equipment. Project management of scent portable area 5S and equipment performance improvement projects.
Support and specifying of new compounding department chemical dispensing equipment.
Product Manufacturing Engineer, Advanced Manufacturing Engineering, May 2014 Jan 2016Honeywell Aerospace for Nesco Resources, Urbana, Ohio 43078 Product manufacturing engineer for implementing customer driven new manufacturing assembly.
product for aerospace electronic and mechanical lighting assemblies.Accomplishments Plan and manage strategic action for completing pre inspection process for NPI (new product introduction). Development of manufacturing production fixtures for new project manufacturing process. Development of new product PFMEA on aircraft runway and other aircraft lighting systems. Implementation of automation testing protocol for new product projects. Work with Advanced Manufacturing Engineering Project Management Group, Quality, and design
engineering to communicate project requirement and complete tasks for new product projects. Creation and maintenance of new product routers, build sequence, and cycle time data, in-process work, and review rejects to fix product mfg. issues. Specify and manage implementation of new oven equipment for thermal product testing of LRU light assemblies.
Develop and execute startup of new lighting assembly cells and flow line for new lighting products. Execute team plan activities for implementing APQP for new lighting products. Use problem solving for eliminating assembly line and processing quality issues and to drive return costs to vendor.Manufacturing Engineer, May 2013 January 2014Great Lakes Assemblies, East Liberty, Ohio 43319Manufacturing engineer for the assembly of automotive tire and wheel, front and rear bumper, center console, and stabilizer assemblies for Honda plant auto manufacturers. Support of tire and wheel assembly, and sub assembly lines through daily review of production. Mechanical engineering and electronic support for improvement of uptime for automotive lines.
Accomplishments Complete problem solving of operator assembly and equipment issues using controller data, making die and assembly equipment changes while documenting manufacturing issues using a cause and effects diagram.
Completion of projects using plan do check and action, and Quick Hits problem solving methods. Development and implementation of new auto screw, and rivet feeding equipment for bumper areas. Design new sub assembly workstation layout using team developed 3P concept. Implement new workstations with 3P flow rack concept for new model assembly areas. Develop and implement new overhead rail system for auto screw feeding driver. Complete time studies for new workstation design improvements and create reports. Organize team and lead Kaizen event for manufacturing group to eliminate bumper garnish daily issues and concerns. Lead manufacturing of new model implementation of Hybrid type bumper garnish product.Manufacturing Engineer, June 2009 January 2013Rolls Royce Energy Systems, Mount Vernon, Ohio 43050 Contactor for Belcan EngineeringManufacturing Engineer for Assembly & Test Manufacturing (Supervisor) Mechanical engineering design review support for Trent driver and New Product Introduction driven package projects. Manufacturing engineer for facilitating and supporting RB211 gas turbine energy package assembly and test, design review of products, lead system package movement, and lead process excellence lean production system implementation.Accomplishments Develop and review of manufacturing work instruction and management LOP procedures for energy processes. Leads and coordinates then oversees rigging of equipment for heavy energy package systems. Approves and completes engineering design change request for product phase and standards change board. Develops with tool department engineer layout of plant consumable system for manufacturing lines. Facilitates daily DAART board process through leading and organizing cross functional teams of
engineers. Generates engineering change requests and work requests for development of manufacturing documents. Design and updates daily DAART board actions, statistics, and metrics for individual projects. Supervisor of material handler for 5S workplace organization improvement projects for test areas. Lead test engineering group implementation of lean Process Excellence activities. Leads safety projects and eliminate use of ladders and unsafe work conditions using training of Man Lifts. Coordinates and facilitates plant safety Stand Down activities and metrics. Implement new Spyder crane equipment and training for new part handling method for test facilities. Develops and organizes new facility and cell layouts of new test buildings. Implementation of hydraulic tube bending equipment to replace obsolete bender equipment. On board as mechanical engineer with the packaging engineering group. Develop new designs of piping and transmitter control loop drawings for power gas turbine systems. Develop thermal heat exchanger calculations for new energy package cooling systems. Complete documentation for customer energy package systems. Specify replacement parts for energy customers field energy system.
Manufacturing Engineer, February 2008 - December 2008Honeywell Test & Measurement (Sensors & Control), Columbus, Ohio 43228 Contractor for ManpowerManufacturing engineer for Honeywell Test and Measurement assembly lines. Manufacturing engineer for aerospace and industrial load cell lines, Embraer aerospace, Goodrich Brake Cell &cargo hook, Learjet, MPC Load Cells, and accelerometers. Implementation of assembly and test stand equipment and data collection systems. Support CNC department operations for fabrication of load cells and test equipment fixturing. Uses Product Data Management System PDM to generate ECR requests and approve product engineering
ECOs. Customer and assembly line manufacturing support to specify and maintain fixturing for Tovey hydraulic and Sensotec deadweight test stands. Maintain assembly routers, bill of material, and cost data using Oracle 11i Ver.5.1 Database and PDM Accomplishments Document and tracking of manufacturing related and engineering issues of products using PC database. Apply Six Sigma Methods to Resolve Goodrich Aerospace Cargo Hook Customer Load Cell Issues. Lead production and quality team to assemble value stream maps for aerospace manufacturing lines. Lead and design new layout and implement for Embraer assembly line. Lead implementation of welding equipment for accelerometer assembly area. Specify and purchase new capital equipment for additional load cell oven capacity.Manufacturing Engineer III, September 1997 February 2008Therm-O-Disc (Emerson Climate Technologies), Mansfield, Ohio 44907Manufacturing engineer for high volume appliance control thermostat sub-assembly lines. (Supervisor) Design and lead, implement with project management capital automation and equipment projects. Implement cost reductions for plant budget, develops fabrication productivity improvements, and improve manufacturing processes and performance day to day. Interfaces with cross functional engineering teams and design engineering in coordinating the release of new thermostat products. Develops equipment and fixturing methods for new product assembly and testing. Estimates disc manufacturing cost, determines time standards and material costs and make buy. Design for tooling and develops process requirements of new or existing product lines. Uses Six Sigma Green Belt Certification and methods to improve fabrication and assembly line processes. ISO-9001 internal auditor for maintaining certification documents for thermostat assembly lines. Approval of capital equipment production lines through equipment capability studies. Develops methods and equipment for the assembly manufacturing of switches for automotive Ford and GM companies. Leads design and manufacture fixtures for sub-assembly lines to improve processes. Software database support for manufacturing line forming machine and disc testing computer systems. Leads training of operations personnel for new equipment and processes. Accomplishments Apply JIT manufacturing with existing manufacturing system and implement lean manufacturing. Organize and lead Kaizen events for water heater thermostat assembly line. Lead lean manufacturing implementation for processes using value stream mapping, cycle time reduction, lean flow implementation, 5S, and overall equipment effectiveness. Develop and implement new automatic finish process equipment to eliminate manual tumbling process. Implement new processes to replace 50-year-old processes and technology with $5M per year in annual cost savings. Implement new automatic finish process equipment to eliminate manual tumbling process steps. Lead upgrade of Bihler auto forming and welding machines with Allen Bradley PLC control. Lead and develop equipment to eliminate ergonomic issues and injury through implementing new tumbling system.
ENGINEERING AND TECHNICAL EDUCATIONAssociate of Applied Science 2016 Associate Degree in Mechanical Engineering Technology, Columbus State Major in Mechanical Engineering Technology,
Columbus, Ohio Major GPA 3.67Major Courses SummaryCAD DESIGN I, MATERIAL & MANUFACTURING PROCESSES, MACHINE TOOLSENGINEERING STATISTICS, CAD DESIGN II, CNC NUMERICAL CONTROL AND PROGRAMMING2016 CoursesENGINEERING DESIGN, STRENGTHS OF MATERIALS, ROBOTICSB.S., Engineering Physics1996Advanced undergraduate degree in Engineering PhysicsThe Ohio State UniversityColumbus, OhioMajor in engineering physics, Technical study in electricalengineering and computer science.Major Courses SummaryElectrical EngineeringComputer Science Engineering, Modula II ProgrammingPhysics I & II LaboratoryAssociate of Applied Science 1987 Associate Degree in Electronic Engineering majoring in Columbus State electronic engineering, Major GPA 3.57, Deans List and Honors. Columbus, OhioMajor Courses Summary Analog Electronics, Digital Electronics, AC and DC
Fundamentals, Electronic Devices, Industrial
Electronics, Electronics Communications,
Microprocessor LaboratoryENGINEERING CERTIFICATION / TECHNICAL TRAININGROBOTGE FANUC Handling Tool Operation and ProgrammingYASKAWA ACADEMY NX100 Basic Robot Programming
Certified IPC Specialist IPC-610 Acceptability of Electronic AssembliesRamsay qualified Controls System Technician
Qualified Electrical WorkerLEAN MANUFACTURINGSix Sigma Green Belt Certification, Emerson Process ManagementSix Sigma Yellow Belt Certification,
Rolls-Royce Holistic Gas Turbine Training,
Rolls-Royce SMED Training for Assembly, Rolls-RoyceISO 9001 Internal Auditor, Perry JohnsonFMEA Training, PlexusStatistical Problem Solving for Engineers, Training Consultant Hans Bajaria8D Problem Solving for Engineers,Project Management and Lean Manufacturing Leadership training, Emerson Lean ManufacturingBecoming an Effective Communicator, Skillpath.comCOMPUTER SKILLS AND EXPERIENCECAD DESIGNDesign using Solid Works 3D Modeling Software, AUTOCAD Inventor Professional 2018
3D CAD for layout and fixture design experience using AutoCAD 2018.
3D CAD for manufacturing of assembly using Siemens Teamcenter with Uni-Graphics 6.0. PLCMitsubishi GT Designer 3Mitsubishi GX Developer and GX Works 2Fundamentals of Rockwell Programmable Controllers using RSLogix5 & 500 Software,
Allen Bradley Programming SLC 500 Systems using RS Logix 500 Software,
Omron PLC Programming, Lakewood AutomationKeyence Studio for PLC and HMI
SCREW MACHINE CONTROLTools talk Software Experience for Atlas Copco ControllerSTATISICS AND PROCESS MAPPINGSix Sigma Statistical and Graphics using Minitab Ver. 15.SPC for Engineers, Therm-O-Disc QualityMicrosoft Office, Visio, and MS Project,MRP SYSTEMSMan Man Database SoftwareOracle DatabaseSAP Production DatabaseMicrosoft Business Solutions-Solomon DatabasePanasonic CIM Process and Material Control administration
INSTRUCTION AND TRAININGComputer Instructor Experience at Pioneer CTC in Shelby, Ohio. "Intro. To Computers" CourseMS Office 2000 and Windows 2000.REFERENCES
Keri Everette, Engineering ManagerDynalab IncorporatedEMAIL AVAILABLEDenver Smith, Equipment Group ManagerYUSA Corporation, Washington Courthouse, Ohio
PHONE NUMBER AVAILABLEDavid Watzig, Advanced Manufacturing Engineering ManagerHoneywell Aerospace, Urbana, OhioPHONE NUMBER AVAILABLE |
