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Controls Engineer
Location:
US-MI-Detroit
Jobcode:
b417648c-6672-4386-8a24-5bbc835d78ba
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Job Title: Controls Automation Engineer
Location: 3 locations in Michigan
Salary: $80,000 - $100,000


Company Overview:
This company is a leader in plastics manufacturing for the automotive industry for over 40 years. With cutting-edge research and a knowledgeable team, they provide full-service support, from black-box design concepts to specialized extrusion and compression technologies. We are seeking a Controls Automation Engineer to support our operations, focusing on troubleshooting, automation, and process improvements.


Key Responsibilities:



  • Troubleshoot, root cause, and repair plant equipment, including automation robots and secondary equipment.

  • Develop, test, and implement software for various systems.

  • Manage and support equipment installation, start-up, and debugging.

  • Lead project activities related to new product and process development, improving productivity and reducing costs.

  • Assume a leadership role in training and implementation of equipment and processes.

  • Utilize Lean Manufacturing principles to optimize workstation setups.

  • Collaborate with cross-functional teams to ensure cost management and budget compliance.

  • Ensure equipment meets all safety and quality standards, exceeding governmental and internal requirements.

  • Contribute to New Product Development by developing workflows and layouts for post-mold equipment.

  • Maintain documentation, including standard component lists, project budgets, quotes, and equipment performance records.

  • Participate in quality improvement teams (8-D) and cost-saving initiatives.

  • Write set-up and operation instructions and train personnel on new equipment.


Basic Qualifications:



  • Associate's degree or equivalent technical training with 2-3 years of relevant experience in automation, electrical design, control system integration, and troubleshooting.

  • Proficiency in PLC/HMI programming (Rockwell preferred) and vision systems (Cognex, Keyence, Dalsa preferred).

  • AutoCAD experience for electrical schematics.

  • Ability to interpret electrical, pneumatic, and mechanical diagrams.

  • Strong analytical, problem-solving, and troubleshooting skills.

  • Knowledge of industry standards and safety codes.

  • Ability to work unscheduled overtime and during off-shifts as needed.


Physical Requirements:



  • Frequent use of hands, standing, walking, sitting, and occasional climbing or balancing.

  • Must frequently lift and/or move up to 25 pounds, occasionally up to 50 pounds.

  • Ability to work in environments with moderate noise and exposure to mechanical parts.


Compensation and Benefits:



  • Medical, Dental, Vision

  • 401k with company match

  • Paid holidays and vacation

  • Job promotional opportunities

  • Employee discounts, flexible spending accounts, life insurance, and referral programs



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